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HomeMy WebLinkAbout106-94 RESOLUTION• • RESOLUTION NO. 106-94 A RESOLUTION AWARDING BID NO. 94-50A TO SW EETSER CONSTRUCTION IN THE AMOUNT OF $303,296.80 WITH A CONTINGENCY AMOUNT OF $20,00.00; AUTHORIZING THE MAYOR AND CITY CLERK TO EXECUTE A CONTRACT FOR A NEW BRIDGE AND INTERSECTION IMPROVEMENTS AT THE INTERSECTION OF STUBBLEFIELD AND OLD MISSOURI ROADS; AND APPROVAL OF A BUDGET ADJUSTMENT. BE IT RESOLVED BY THE CITY COUNCIL OF THE CITY OF FAYETTEVILLE, ARKANSAS: Section 1. The City Council hereby awards Bid No. 94-50A to Sweetser Construction in the amount of $303.296.80 plus a contingency amount of $20,000.00, and authorizing the Mayor and City Clerk to execute a contract for a new bridge and intersection improvements at the intersection of Stubblefield and Old Missouri Roads. A copy of the contract is attached hereto marked Exhibit "A" and made a part hereof. Section 2. The City Council hereby approves a budget adjustment increasing Street Improvements, Acct. No. 4470 9470 5809 00, in the amount of $323,297.00, and Transfer to Sales Tax Construction Fund, Acct. No. 1010 6600 7602 47, in the amount of $145,000.00, by decreasing Street Improvements, Acct. No. 4470 9470 5809 01, Project No. 94034, in the amount of $178,297.00; Transfer from General Fund, Acct. No. 4470 0947 6602 01. in the amount of $145,000.00; and Use of Fund Balance, Acct. No. 1010 0001 4999 99, in the amount of $145,000.00. A copy of the budget adjustment is attached hereto and made a part hereof. PASSED AND APPROVED this 20th day of September , 1994. ATTEST: By: Traci Paul, City Clerk APPROVED: By: / 1' (tq/ ./111141 -14 - Fred /111'41^•, Fred Hanna, Mayor City of Fayetteville, Arkansas Budget Adjustment Form Budget Year 1994 Department. Sales Tax Construction Fund Division: Program: Date Requested September 20, 1994 Adjustment # Project or Item Requested. Funding is requested for the Stubblefield and Old Missouri Roads Project. Project or Item Deleted: None Justification of this Increase: During December 1993 the Council Street Committee allocated the remaining City Sales Tax dollars to several street and drainage projects. The allocation made at that time for the Stubblefield and Old Missouri Project was $800,000. The project has been seperated into intersection improvements and dramage improvements. The intersection improvements and box culverts have been bid and the total cost of this phase of the project is $323,297 including contmgencies. Approval of this adjustment will fully fund the project. Justification of this Decrease: Funding proposed for this request is a portion of funding remaining from the former City sales tax ($305,078). Increase Account Name Amount _ Account Number Project Number Street Improvements 323,297 4470 9470 5809 00 Transfer to Sales Tax Construction Fund 145.000 1010 6600 7602 47 Account Name Street Improvements Transfer from General Fund Use of Fund Ba . ce Decrease Amount Account Number 178 297 4470 9470 145,000 4470 0947 145 000 1010 0001 Project Number 5809 01 6602 01 4999 99 94034 royal Signatures Budget Office Use Only Req DbpSrtment ptrecmo Heli A4/9P9 Type: P B C D E F Date of Approval Posted to General Ledger Entered in Category Log Budget Office Copy STAFF REVIEW1FORM -S AGENDA REQUEST x CONTRACT REVIEW (Change order) GRANT REVIEW For the Fayetteville City Council meeting of N/A 'PflM Jim Beavers Engineering hams Division ACTION REQUIRED: Mayor's execution of change order no. 1, Stubblefield Road Phase 1. Public Works Department rnRT Tin MTTY_ - 2,675.00. Cost of this Request 4470-9470-5809 Account Number 90014-0020 Project Number $498,663 Categcry/Prcject Budget $229,253 Funds Used Tc Date $ 269,410 Remaining Balance Stubblefield Road Category/Project Name Program Name Sales Tax Consrt. Fund BUDGET. REVIEW: BudgetCoordinator x Budgeted Item Budget Adjustment Attached Administrative Services Director CONTRACT/GRANT/LEASE REVIEW: (.., Accounting 1 y Att•rney r Purchasing Officer n •• GRANTING AGENCY: Date ADA Coordinator 1 , I Date Int rnal Auditor 3-a8-15 Date • Date ? .,i. 'j) Date STAFF RECOMMENDATION: Mayo execuj6y3 of the proposed change order. Department Director Administrative ,Set'a ices Director iete // Mayo Date Date 3. 11 Date Date Cross Reference New Item: Yes (No Imo. r ,1.l Prev Ord/Res #: Ort/Res 051Orig Contract Date:•�:� EsSETTEVI LLE THE CITE OF E AYET'EVILLE ARKANSAS DEPARTMENTAL CORRESPONDENCE To: Fred Hanna, Mayor Thru: Kevin Crosson, PW Director Charles Venable, Asst. PW Director Don Bunn, City Engineer /0e0,0‘__ From: Jim Beavers, Engineering, Date: 28 March 95 Re: Proposed change order no. 1 to the construction contract with Sweetser Construction for the box culvert at Stubblefield Road and Old Missouri Road. The construction contract for the new box culvert and intersections improvements at Stubblefield and Old Missouri Road, was awarded to Sweetser Construction on 20 September 1994. The estimated construction costs are $304,000.00. The contractor has completed the box culvert and is proceeding with the street and drainage improvements. The project should be completed in late April. During the course of the construction of the storm drainage adjacent to the street, conflicts were discovered with the water and sewer line crossing. Therefore it was necessary to change from 36 inch round drainage pipe to 22.5 x 36 inch arch pipe to resolve the elevation conflicts. The arch pipe is not currently in the bid schedule and thus a formal change -order is required to add the material into the job. Additionally, some items of work, ditch grading and headwalls, will be deleted from this project to be replaced in the summer 1995 Stubblefield Phase 2 project. The net effect of the change order is a reduction in contract price of $2,675.00. Please refer to the attached change order no. 1. After the Mayor has signed the change -order, please have the City Clerk retain one original and return two originals to Engineering. Enc: 3 original change orders, no. 1, Stubblefield Road Phase 1. • CHANGE ORDER No. 1 PRCJECT: OWNER: (Name, Address) CCNTRACTOR: STUBBLEFIELD ROAD, PH I DATE OF ISSUANCE: CITY OF FAYETTEVILLE 113 WEST MOUNTAIN STREET FAYETTEVILLE, ARKANSAS 72701 JERRY D. SWEFTSER OWNER's B d Nc. 94-5CA CONSTRUCTION, INC. ENGINEER: MILHOLLANL' CCMFANY 205 WEST CENTER ST. FAYETTEV:LLE, AR 72701 ENGINEER's Project No. E-245 CONTRACT FOR: STREET AND DRAINAGE IMPROVEMENTS You are directed to Hake the following quantity changes in the Contract Documents. Descr'.pt=cn: ADDITIONS TO BASE BID ITEMS: A. BID ITEM 4.D.3: CONSTRUCT 22.5r x 36" CLASS III REI\FORCED CONCRETE ARCH STORM SEWER PIPE CHANGE ORDER NO. : -. 95 L.F.@ $75.00/L.F. - - TOTAL ADDITIONS TO BASE BID ITEMS DELETIONS TO BASE BID ITEMS: A. BID ITEM 4.C.: CONSTUCT CONCRETE HEADWALL, AT STATION 26+30 PER PLANS AND SPECIFICATIONS, CHANGE ORDER NO. 1 - :,UM? SUM B. BID ITEM 4.D.3.: CONSTUCT 36" CLASS III, RCP STORM SEWER PIPE, CHANGE ORDER NO. 1 - 9S :..F.,g 560.00/L.F. - BID ITEM 4.H.: RECONSTRUCT EXISTING DRAINAGE DITCH ALONG TEE NORTH SIDF. OF STUBBLEFIELD ROAD FROM STATION 24+40 TO STATION 26+25, CHANGE ORDER NO. 1 190 L.F..d $TS.00/L.F. TOTAL DELETIONS TO BASE BID ITEMS $ 7,125.00 $7,125.00 $ 1,250.00 $ 5,700.00 $ 2,850.00 $ 9,800.00 TOTAL NET COST DECREASE FOR CHANGE ORDER NO. 1 $ 2,675.00 CHANGE IN CONTRACT PRICE: Original Ccntract Price $ 303,296.80 Previous Change Orders No. to -0- $ -0- Contract Price prior to th.s Change Order $ 303,296.80 CHANGE IN CONTRACT TIME: Original Contract Time 80 CONSECUTIVE CALENDAR DAYS days or date Net change from previous Change Oraers -3- CONSECUTIVE CALENDAR DAYS days Ccntract Time Prior to this Change Order 80 CONSECUTIVE CALENDAR DAYS days or date Net Increase (decrease) of this Chance Order $ -2,675.00 Net Increase of this Change Crder Contract Price with all approved Chance Orders $ 3CC,621.80 RECOMMENDED:, Engineer APPROVED: Contractor as CONSECUTIVE CALENDAR DAYS aays Contract Time with al_ approved Change Orders 95 CCNSECUTIVE CALENDAR DAYS days or nate APPRC Own r STAFF REVIEW FORM AGENDA REQUEST x CONTRACT REVIEW (Change order) GRANT REVIEW For the Fayetteville City Council meeting of N/A FROM• • Jim Beavers Engineering Name Division ACTION REQUIRED: Public Works Department City Engineer's approval of change order no. 3, Stubblefield phase 1 - reconcile final quantities. rnsm mn rrTv• $1,063.48 Cost of this Request 4470-9470-5809 Account Number 94014-0020 Project Number * year to date budget activity report $894,770 Category/Project Budget $668,955 Funds Used To Cate $57,504 Mill Ave. ext. Category/Project Name Program Name Sales Tax Consrt. Remaining Balance Fund for all phases of Stubblefield per Capital project BUDGET REVIEW: x Budgeted Item Budget Coordinator Budget Adjustment Attached Administrative Services Director CONTRACT/GRANT/LEASE REVIEW: Accounting Manager City Attorney Purchasing Officer GRANTING AGENCY: Cate ADA Coordinator Date internal Auditor Date Date Date STAFF RECOMMENDATION: Department Director Administrative Services Director Mayor nate Date Date Date Cross Reference New Item: Yes Pre Ord/Res #: IOL -14 Orig Contract Date: 20 st4 « FAYETTE`1LLE THE CI7Y OF FAYETTEVILLE ARKANSAS DEPARTMENTAL CORRESPONDENCE To: Don Bunn, City Engineer From: Jim Beavers, Engineering Date: 25 July 95 Re: Proposed change order no. 3 to the construction contract for Stubblefield phase 1 to reconcile quantity variations and provide final payment. The first phase of the Stubblefield project, the new box culvert and intersection relocation has been completed. The final quantities for certain bid items have varied from the estimated contract amounts. Please refer to the attached change order no. 3 for specific items. This is a normal event with unit price contracts and variations were expected. The current contract price is $300,621.80. The final price based upon measured quantities is $301,685.28. The net is a contract increase of $1,063.48. In order to process the final payment it is necessary to execute a change order to increase the contract amount to $301,685.28. The Council approved contract plus contingency is $323,296.80. Therefore funds are available for this request. (The unused contingency needs to stay with the Stubblefield job for known problems with phase 2 which is under construction.) Current policy allows the City Engineer to process change orders for variations in estimated quantities up to $10,000.00 (A new policy is being reviewed which will allow delegation to the project manager up to $20,000.00). RECONCILIATION CHANGE ORDER PROJECT: STUBBLEFIELD ROAD PHASE I OWNER: CITY OF FAYETTEVILLE (Name, 113 WEST MOUNTAIN STREET Address) FAYETTEVILLE, ARKANSAS 72701 CONTRACTOR: JERRY D. SWEETSER CONSTRUCTION, INC. 590 WEST POPLAR STREET FAYETTEVILLE AR 72703 ENGINEER: MILHOLLAND COMPANY 205 WEST CENTER ST FAYETTEVILLE, AR 72701 No. __ .3 ___ DATE OF ISSUANCE: July 20, 1995 OWNER'S Bid No. 94-5 ENGINEER's Project No E-245 CONTRACT FOR: STREET AND DRAINAGE IMPROVEMENTS You are directed to make the following quantity changes in the Contract Documents. Description: OVER -RUNS TD_BASDBID_ITEMS: 1.B. COMPACTED HILLSIDE: 342 T.Y. @ $9.25/T.Y. - $ 3,163.50 1.D. SODDING: 29 S.Y. @ $3.50/S.Y. -- — $ 101.50 3.A.1 STANDARD CURB .& GUTTER: 61 LF @ 57.00/L.F. ---- $ 427.00 5. CONCRETE SIDEWALK: 22.5 LF @ $8.00/L.F. ------ $ 180.00 6. 4"_DRIVE RAMPS: 8 S.Y. @ $18.00/S.Y. --------- $ 144.00 10. ROCK_EXCAVATION: 1.59 C.Y. @ $95.00/C.Y.-------- S 151.05 TOTAL OVER -RUNS TO BASE BID ITEMS $ 4,167.05 UND_ERRUNS TO_BASE BIDITEMS' 1.C. LANDSCAPING' 37% of 1 ACRE @ $300.00/ACRE ---- $ 261.00 3.C. LIME STABILIZATION: 2000 S.Y. @ $0.01/S.Y. --- $ 20.00 4.E. COMPACTED SBIBASE: 86.9 TN @ $13.50/TN $ 1,173.15 4.K. STANDARD FRENCH_DBAINS' 100 LF @ $8.00/L.F. --- $ 800.00 4.L. FRENCH FILIER ROCK: 62.92 TN @ $13.50/TN — $ 849.42 TOTAL UNDERRUNS TO BASE BID ITEMS $ 3,103.57 TOTAL NET COST INCREASE FOR CHANGE ORDER NO. 3 - $ i.063.48. CHANGE IN CONTRACT PRICE: CHANGE IN CONTRACT TIME: Original Contract Price Original Contract Time $ 303296 80 80 CONSECUTIVE CALENDAR DAYS_ days or date Previous C. 0. No.t to -2- $_ -2.675 00 Contract Price prior to this C.O. $ 300,621 811 Net Increase of this Change Order Net change from previous C.O. t.61LCONSECUTIVE CALENDAR DAYS days - Contract Time Prior to this C.O. 156 CONSECUTIVE CALENDAR DAYS_ days or date Net Increase of this Change Order $ 1,063 48 -0- CONSECUTIVE CALENDAR DAYS days Contract Price with all approved CO Contract Time with all approved CO $ 301,685 28 156 CONSECUTIVE CALENDAR DAYS days or date RECOMMENDED: APP VED: APPROVE i• 14145 Simke Contractor Engineer Cwner STAFF REVIEW FORM AGENDA REQUEST x CONTRACT REVIEW (Change crder) GRANT REVIEW For the Fayetteville City Council meeting of N/A FRfM_ Jim Beavers Name Engineering Public Works ACTION REQUIRED: Division Department City Engineer's approval of change order no. 2 COST TO rTTv: - 0 Cost of this Request $894,770 Stubblefield Category/Project Budget Category/Project Name 4470-9470-5809 $668,955 Account Number Funds Used To Date Program Name 94014-0020 $57 504 Sales Tax Consrt. Project Number Remaining Balance Fund * year to date budget for all phases of Stubblefield per Capital project activity report BUDGET REVIEW: x Budgeted Item Budget Adjustment Attached Budget Coordinator Administrative Services Director CONTRACT/GRANT/LEASE REVIEW: GRANTING AGENCY: Accounting Manager City Attorney Date ADA Coordinator Date Date Internal Auditcr Purchasing Officer Date Date STAFF RECOMMENDATION: Approval. Division Head Date Cross Reference Department Directcr Date Administrative Services Director Date Mayer Date New Item: Yes Pre Ord/Res #: ICAO -V-1 Orig Contract Date: Sett l CHANGE ORDER 2 PROJECT: OWNER: (Name, Address; CONTRACTOR: ENGINEER: STUBBLEFIELD ROA: PHASE I CITY CF FAYETTEVILLE 113 .WEST MOUNTAIN STREET FAYETTEVILLE, AR 72701 JERRY D. S'rvEETSER CONSTRUCTION, INC. 59C W. Poplar Fayetteville, AR 72703 MILHOLLAND CCMPANY 2C5 WEST CENTER ST. FAYETTEVILLE, AR 72701 DATE CF ISSUANCE: May :8, 1995 OWNER's Bid No. 94-50A TGINEER's Project No. E-245 CONTRACT FOR: STREET AND DRAINAGE IMPROVEMENTS You are directed to make the following quantity changes Documents. Description: 27, 1995, per in the Contract Time extended 30 days from May 1, 1995, per letter April Inspectors Daily Log. CHANGE IN CONTRACT PRICE: Original. Contract Price $ 303,296.80 Previous Change Crders $(-)2,675.00 No. 1 to 1 Contract Price prior to this C.O. $ 30C,621.80 Net Increase of this Change Order $ 0.00 Contract Price with approved C.O. $ 300 621.80 REYCPe ENDED: APPR(BVED: / /!/ c Ac 021,=4e9 •/ Engineer Cwner CHANGE IN CONTRACT TIME: Original Contract Time 8C CONSECUTIVE CALENDAR DAYS days or date Net change from previous C.O. +15 CONSECUTIVE CALENDAR DAYS days Con,,ract Time Prior to this C.C. 95 CONSECUTIVE CALENDAR DAYS days or date Net Increase this Change Order 61 CCNSECUTIVE CALENDAR DAYS days Contract Time with approved C.O. 156 CONSECUTIVE CALENDAR DAYS days or ate APPROVED: IMPROVEMENTS FOR STUBBLEFIELD ROAD PHASE I A PUBLIC WORKS PROJECT FOR THE CITY OF FAYETTEVILLE BID Nc.: 94-5CA ENGINEER'S PROJECT NO.: E-245 Sep`ember, 1994 ENGINEER: MR. DON BUNN STAFF ENGItiEER: MR. JIM BEAVERS ADDRESS: CITY OF FAYETTEVILLE, ARKANSAS 113 WEST MOUNTAIN STREET FAYETTEVILLE, ARKANSAS 727C1 TELEPHONE: (501) 575-8208 MILHOLLAND COMPANY ENGINEERING & SURVEYING 205 West Center Fayetteville, Arkansas 72701 Telephone: ;501) 443-4724 Fax: (501) 443-4707 ADVERTISEMENT FOR BIDS Notice is hereby given that pursuant to an order by the CITY OF FAYETTEVILLE, ARKANSAS, sealed bids will be received at the City of Fayetteville, Purchasing Office, Room 306, 113 West Mountain_ Street, Fayetteville, Arkansas until 11:30 a.m., Septembe- 6 1994, for the furnishing of all tools, materials, and labor and the performance of all necessary work in Fayetteville, Arkansas, consistirc of: STL-BBLEFIELD ROAD IMPROVEMENTS, PHASE I FAYETTEVILLE, ARKANSAS BID NO. 94-50A All necessary work, materials, and every item of construction shall be in accordance with the plans, profiles, and specifications as approved by Public Works Department, City of Fayetteville, and Health Department. Said plans and specifications are on file in the office of the Engineer, MILHOLLAND COMPANY, Engineering and Surveying, 205 West Center, Fayetteville, AR 72701. Copies may be obtained from the office of said engineer upon the payment of $125.CC dollars. Unsuccessful bidders or non -bidders will be refunded $20.00 upon, the return of undamaced plans and specifi- cations within. ten ;10) days after the date of receiving bids. ,NOTE: Previous bidders of Bid 94-50 may exchange their plans for no additional charge.; Each contractor shall be responsible for the investigation_, inspection, and studies of the project site as deemed necessary to familiarize themselves with all conditions to be encountered. All bidders shall be licensed under the terms of Act 150 of the 1965 Acts of the Arkansas Legislature. Each bid must be accompanied by a cashier's check or surety bond in an amount equal to five percent (50) of the whole bid. Said bond shall be issued by a surety -company licensed to do business in the State cf Arkansas. In the event the successful bidder fails, neclects, or refuses tc enter into the contract for the construction of said work and furnish the necessary bonds within ten (10) days from and after the date the award is made, the Owner shall retain said check cr bond as liquidated damaces. All bids shall be sealed and the envelope addressed to the City of Fayetteville, Purchasing Office, Room 306, 113 West Mountain Street, Fayetteville, Arkansas 72701, and marked on the lower left side of the bid envelope shall be the following information: Project name, date of bid opening, time of bid opening, biddinc contractor's narce and licensed number, and subcontractor's name and license number, if any. 1 ADVERTISEMENT FOR BIDS Bids will be opened and read aloud at the City of Fayetteville, Purchasing Room 306 at 11:30 a.m. September 6, 1994, and shall be considered by the Owner, as may be necessary. The right to reject any and all bids, to waive any informalities, and to negotiate with any qualified bidder after bid opening, shall be reserved to the discretion of the Owner. No bidder may withdraw his bid within sixty (60) days after the actual date of the bid opening. INFORMATION FOR BIDDERS 1. Receipt and Opening of Bids: the City of Fayetteville, Arkansas, (herein ca -led the "Owner"), invites bids on the form. attached hereon, all blanks of which must be appropriately filled in. Bids will be received by the Owner at the City of Fayetteville, Room 305, until 11:30 a.m. , September 6, 1994, and then be publicly opened and read aloud. The envelopes containing the bids must be sealed, addressed to the Cwner, and designated as bid for: ST:BBLEFIELD ROAD IMPROVEMENTS, PHASE _ FAYETTEVILLE, ARKANSAS BI: NO. 94-50A The Owner may consider informal any bid not prepared and submitted in accordance with the provisions hereof and may waive an informalities or reject any and all bids. Any bid may be withdrawn prior to the above scheduled time for the opening of bids or authorized postponement thereof. Any bid received after the time and date specified shall not be considered. No bidder may withdraw a bid within 60 days after the actual date of the opening thereof. The Cwner reserves the right to decide which shalt be deemed the lowest responsive and responsible bid. The bidder's reputation, financial ability, experience, and equipment shall be given due consideration_. 2. Preparation of Bid: Each bid must be submitted on the prescribed form and accompanied by a performar.,.e record of the bidder regarding construction projects of similar nature (minimum 3) and also include the proposed subcontractor. Al. blank spaces for bid prices must be filled in, in ink or typewritten, in both words and figures, and the foregoing performance record must be fully completed and executed when submitted. Each bid must be submitted in a sealed envelope bearing or. the outside the names and license numbers cf the bidder and the proposed subcontractor, addresses, and the name of the project for which the bid is submitted. If forwarded by mail, thesealed envelope containing the bid must be enclosed in another envelope addressed as specified in the bid form. The Engineer's estimate of quantities is approximate only, and shall be the basis for receiving unit price bids for each item but shall not be construed by the bidders as actual quantities required for the completion of the proposed work. Such quantities, however, at the unit and lump sum prices bid for each item, shall determlr_e the amount of each bid for comparison of bids and the evaluation of the best bid for the purpose of awarding of the contract, and will be used as a basis for fixing the amount cf the required bonds. A copy of the project's proposal for -ns may be obtained as provided ir. the Advertisement for Bids. All papers bound with or attached to the proposal forms are necessary parts thereof and must not be detached. INFORMATION FOR BIDDERS Bids which are incomplete, unbalanced, conditional, or obscure, or which contain additions not called for, erasures, alterations or irregularities of any kind, or which do not comply with the Information for Bidders maybe rejected as informal at the option of the Owner. However, th Owner reserves the right to waive technicalities as to changes alterations, or revisions and to make the award in the best inter4st of the Owner. Unit Price Bids: Bidders shall insert a unit price for each item of work listed in the Engineer's estimate of quantities of work to be done. Unit prices shall include amounts sufficient for the furnishing of all labor, materials, tools, equipment, and apparatus of every description, to construct, erect, and completely finish all of the work as called for in the specifications and shown in the plans. Unit prices bid and totals shown in the Proposal shall include all costs of material testing, subgrade, base, paving materials, and all other construction materials. The price bid for each item must be stated in figures and in words on the bidding forms. In case of a difference in the written words and figures in a Proposal, the amount stated in the written words shall govern. All items in the Proposal shall bear a fair relationship to the cost of the work to be done. Bids which appear unbalanced and deemed not to be in the best interestlof the Owner may be rejected at the discretion of the Engineer nd/or the Owner. 3 Subcontracts: The bidder is firm, or other party to whom under this contract - specifically advised that any person, it is proposed to award a subcontract a. Must be acceptable to the Owner after verification by the Engineer of a good current performance record; b Must be licensed in the State of Arkansas to do construction work; c Must have previously performed local projects of similar nature and type as the proposed project in a professional and satisfactory manner. Approval of the proposed -subcontract award cannot be given by the Owner unless and until the proposed subcontractor has submitted the evidence showing that it has fully complied with all reporting requirements to which it is or was subject. The general contractor will be required to furnish the names of subcontractors and the amounts of their subcontracts as required by Act 183, Arkansas Acts of 1957. The subcontractor's name and license number shall appear on the outside of the sealed envelope. Subcontractors must be licensed according to the laws of the State of Arkansas. 2 INFORMATION FOR BIDDERS 4. State Licensing Laws: Contractors must be licensed in accordance with the requirements cf Act 150, Arkansas Acts of 1965, the "Arkansas State Licensing Law for Contractors". Bidders who submit proposals in excess of $10,00C•must submit evidence of their having a contractor's license before their bids will be considered, and shall note their license number on the outside of the proposal. 5. Telegraphic Modification: Any bidder may modify his bid by telegraphic communication at any time prior to the scheduled closing time for receipt of bids, provided such telegraphic communication is received by the Owner prier to the closing time, and provided further, the Owner is satisfied that a written confirmation of the telegraphic modification over the signature of the bidder was mailed prior to the closing time. The telegraphic communication should not reveal the bid price but should provide the addition or subtraction or other modification so that the final prices or terms will not be known by the Owner until the sealed bid is opened. 7f written confirmation is net received within twc days from the closing time, no consideration will be given tc the telegraphic modification_. 6. Method of Bidding: The Owner invites the following bid(s): STUBBLEFIELD ROAD IMPROVEMENTS, PHASE I FAYETTEVILLE, ARKANSAS BID NC. 94-50A 7. Oualificatiors of Bidder: The Owner may make such investigations as he deems necessary to determine the ability cf the bidder to perform the work, and the bidder shall furnish to the Owner all such information and data for this purpose as the Owner may request. The Owner reserves the right tc resect any bid if the evidence submitted by, or investigation of, such bidder fails tc satisfy the Owner that such bidder is properly qualified tc carry out the obligations of the contract and to complete the work contemplated therein. Conditional bids will nct be accepted. Each bidder, if requested to do so by either the Owner or the Engineer, shall furnish satisfactory evidence of his competency to perform the work contemplated. The Owner reserves the right to reject a bid if the bidder has not submitted, upon request, a statement of his qualifications prior to the date of the opening of bids. The Contractor shall nct assign or sublet all or any part of this contract without the prior written approval of the Owner nor shall the contractor allow such subcontractor to commence work until he has provided and obtained approval of such compensation and public liability insurance as may be required. The approval of each subcontract by the Owner will in no manner release the contractor from any of his obligations as set cut in the plans, specifications, contract, and bonds. 3 INFORMATION FOR BIDDERS Before any contract is awarded, the bidder may be required to furnish a complete statement of the origin, composition, or manufacture of any or all materials proposed to be used in the construction of the work, Eogether with samples, which may be subjected to the tests proJided for in these specifications to determine their quality and fitness for the work. 8. Bid Security: Each bid must be accompanied by cash, certified check of the bidder, or a bid bond prepared on the form of bid bond attached hereto duly executed by the bidder as principal and having as surety thereon a surety company approved by the Owner, in the amount of 5% of the bid. Such cash, checks, or bid bonds will be returned to all except the three lowest bidders within three days after the opening of bids, and the remaining cash, checks, or bid bonds will be returned promptly after the Owner and the accepted bidder have executed the contract, or if no award has been made within 30 days after the date of the opening of bids, upon demand of the bidder at any time. thereafter so long as he has not been notified of the acceptance of his bid. 9. Liquidated Damages for Failure to Enter into Contract: The successful bidder, upon his failure or refusal to execute and deliver the contract and bonds required within 10 days after he has received notice of the acceptance of his bid, shall forfeit to the Owner, as liquidated damages for such failure or refusal, the security deposited with his bid. 10. Time of Completion and Liquidated Damages: Bidder must agree to commence work on or before a date to be specified in a written "Notice to Proceed" of the Owner and to fully complete the project with 80 consecutive calendar days thereafter. Bidder must agree also to pay as liquidated damages, the sum of $250.00 for each consecutive calendar day theieafter as hereinafter provided in the General Conditions. 11. Conditions of Work: Each bidder must inform himself fully of the conditions relating to the construction of the project and the employment of labor thereon. Failure to do so will not relieve a successful bidder of his -obligation to furnish all materials and labor necessary to carry out the provisions of his contract. Insofar as possible, the contractor, in carrying out his work, must employ such methods or means as will not cause any interruption of or interference with the wo k of any other contractor. 12. Addenda and Interpretations: No interpretation of the meaning of the plans, specifications or other pre-bid documents will be made to any bidder orally 4 INFORMATION FOR BIDDERS Every request fcr such interpretation should be in writing, addressed to MILHOLLANL COMPANY, Engineering & Surveying, 205 West Center, Fayetteville, AR 72701, and to be given consideration, must be received at least five (5) days prior to the date fixed for the opening of bids. Any and all such interpretations and any supplemental instructions will be in the form of written addenda to the specifications which, if issued, will he mailed by certified mail with return receipt requested to all prospective bidders (at the respective addresses furnished for such purposes), not later than three (3; days prior to the dated fixed for the opening of bids. Failure of any bidder to receive any such addendum or interpretation shall not relieve such bidder from any obligation under his bid as submitted. All addenda so issued shall become part of the contract documents. Security for Faithful Performance: Simultaneously with his delivery of the executed contract, the contractor shall furnish a surety bond cr bonds as security for faithful performance Of this contract and for the payment of all persons performing labor on the project under this contract and furnishing materials in connections with this contract, as specified herein. The surety on such bond or bonds shall be duly authorized by a surety company satisfactory to the Owner. 14. Power cf Attorney: Attorneys -in -Fact who sign bid bonds or contract bonds must file with each bcnd a certified and effectively dated copy cf their Power of Attorney. 15. Notice of Special Conditions: Attention is particularly called to those parts of the contract documents and specifications which deal with the following: a. Inspection and testing of materials. b. Insurance requirements. c. Wage rates. d . Stated allowances. 16. Laws and Regulations: The bidder's attention is directed to the fact that all applicable Federal and State laws, municipal ordinances, and the rules and regulations of all authorities having jurisdiction over construction of the project shall apply to the contract throughout, and they will be deemed to be included in the contract the same as though herein written out in full. Applicable laws and regulations the contractor and subcontractor shall comply with and be familiar with are as fellows (but not limited to): a. Wage and Labor laws. .,. State unemployment compensation. c. Act 74 - Amend Act 275 of 1969 (Arkansas Statute 14-63C). d . Withholding State and Federal Taxes. e. Anti -kickback Act of June 13, 1934, 40 J.S.C. 276 (c;. f . Equal opportunity provisions. g. Act 125 - Arkansas Acts 1965. 5 I INFORMATION FOR BIDDERS The contractor shall comply with al. such laws and regulations and any amendments or modifications made thereto and shall include all such provisions with all subcontracts. ' The contractor shall abide by all Federal, State, and local laws governirg labor. The contractor further agrees to save the Owner ' harmless from the payment of any contribution under the State Unemployment Compensations Act, and the contractor agrees that if he is subject to the Arkansas State Unemployment Act, he will make whatever contributions are required under and by virtue of the '• provisions cf said Act. Minimum wage rates shall be equal to basic rates as established by common usage in the city and adjacent community for the various ' types of labor and skills performed. In case wage rates are specified in the contract documents, the rates as specified shall be the minimum rates which apply to the project. Whenever available, local common labor shall be used, and whenever practical, skilled and semi -skilled labor, if available, shall be used. The contractor and each subcontractor, where the contract amount exceeds $75,000, shall comply with the provisions of Act 74, as • amended by Act 275 of 1969 (Arkansas Statute 14-630). The • provisions are summarized below. ' The contractor and subcontractor shall: a. Pay the minimum prevailing wage rates for each craft or type cf workman and the prevailing wage rate for holiday and ' overtime work, as determined by the Arkansas Department of Labor. b. Post the scale of wages in a prominent and easily accessible place at the site of the work. c. Keep an accurate record showing the names and occupation and hours worked of all workmen employed by them, and the actual wages paid to each of the workmen, which record shall be open at all reasonable hours to the inspection of the Department of Labor or the Owner, its officers, and agents. The Owner shall have the right to withhold from amounts due the contractor so much of accrued payments as may be considered necessary to pay the workmen employed by the contractor or any subcontractor, the difference between the rates of wages required by this contract and the rates of wages received by such workmen. [1 I 1 6 G INFORMATION FOR BIDDERS I 1 1 1 1 1 If it is found that any workman employed by the contractor or a subcontractor has been or is being paid a rate of wages less than the rate of wages required by this contract, the Owner may, by written notice to the contractor, terminate his right to proceed with the work or such part of the work as to which there has beer. a failure to pay the required wages and to prosecute the work to completion by contract or otherwise, and the contractor and his sureties shall be liable for any excess costs occasioned thereby. The contractor shall deduct and withhold Arkansas income taxes, as required by Arkansas law, from wages paid to employees, whether such employees are residents or non-residents cf Arkansas. When provided for :r. the specifications, the contractor shall comply with the regulations of the Secretary of Labor made pursuant to the Anti -kickback Act of June 13, 1934, 40 U.S.C. 276(c), and any amendments or modifications made thereto and shall see that such provisions are included in all subcontracts. A copy of such provisions is included hereinafter in these specifications. Where Federal funds are used to pay a portion of the cost of a project, the prospective bidder will be required to comply with the provisions of Title V! of the Civil Rights Act of :964 and Executive Orders 11246 and 1:375, and, where applicable, shall include such provisions in subcontracts or purchase orders. Further, certain construction contracts are subject to compliance with Minority Business Enterprise requirements. Where provided for in the specifications, the contractor, as a part of his bid, shall complete forms relative to compliance, or participation with the above. The attention of all bidders is called to the provisions of Act 125, Arkansas Acts of 1965. This act provides for payment for certain taxes on materials and equipment brought into the state. It further provides for methods of collecting said taxes. All provisions of the act will be complied with sander this contract. 17. -nsurance: During the life of this contract, the successful bidder shall carry insurance as hereinafter set out. Also, he shall require all of his subcontractors to carry insurance as outlined below, in case they are not protected by the policies carried by the prime contractor. Insurance companies underwriting the required insurance shall be licensed in the State of Arkansas. Insurance is to be approved by the Owner. If any insurance contracted for becomes unsatisfactory or unacceptable to the Owner after the acceptance and approval thereof, the contractor shall promptly, upon being notified to that effect, execute and furnish acceptable insurance in the amounts herein specified. Upon_ presentation of acceptable insurance, the unsatisfactory insurance may be canceled at the discretion of the contractor. I I I I I I I H I Ti Ii I I I C I I INFORMATION FOR BIDDERS The contractor shall have his resident insurance agent submit to the Owner, through the Engineer, a schedule of insurance policies proposed to be furnished, which shall be approved before certificates of insurance and/or policies are issued. Once the Owner has concurred in the proposal of insurance coverage, the contractor shall then furnish to the Engineer, in the name of the Owner, certificates of insurance for the following: a. Workmen's Compensation: Workmen's Compensation, as required by the laws of the state in which the work is being done, shall be furnished. In case any hazardous occupations are required for the execution of the work which are not covered by the above insurance, special employer's liability policies shall be obtained to cover workmen engaged in such hazardous occupations. b. Contractor's Public Liability insurance and Property Damage Insurance: This insurance shall provide bodily injury of $1,000,000 for each person and $2,000,OOC for each accident, and property damage of S1,000,000 for each accident. This insurance shall be endorsed to cover explosion, collapse and underground hazards, and blasting. Motor Vehicle Public Liability and Property Damage Insurance: This policy shall provide bodily injury of $1,000,000 for each person and $2,000,000 for each accident; and property damage of Si,000,CO0 for each accident. *** d. Owner's and Engineer's Contingent Protective Liability Insurance: The contractor shall indemnify and save harmless the Owner and Engineer from and against all losses and claims, demands, payments, suits, actions, recoveries, and judgments of every nature and description brought or recovered against them by reason of the work, in the guarding of it, and construction staking. The contractor shall obtain in the name of the Owner and Engineer (either as co-insured or by endorsement; , and shall maintain and pay the premiums for such insurance in an amount not less than $I,000,000 property damage and $i,000,OCO bodily injury limits, and with such provisions as will protect the Owner and Engineer from contingent liability under this contract. No clause shall be construed in any form or manner to waive the Tort Immunity as set forth under Arkansas State Law. e. Builder's Risk Insurance: [X] Cptioral [ : Required The contractor shall procure and maintain, during the life of the contract, builder's risk insurance (fire, lightning, extended coverage, vandalism, and malicious mischief) on the insurable portion of the project or. a 100% completed value basis against damage to the equipment, structure, or material. The contractor, his subcontractors, and the Owner shall (as their interests nay appear) be named as the insured. *** REQUIRED BY CONTRACTCR PRIOR TO "NOTICE -TO -PROCEED". [] I INFORMATION FOR BIDDERS f. All-R�.sk Floater Insurance: [X] Optional [ : Required • Until the protect is completed and is accepted by the Owner, the contractor is required to maintain an all-risk installation floater policy. The contractor shall submit to the Owner written evidence of insurance upon the entire work at the site to the full ' insurable value thereof, including the interests of the Owner, the contractor, the sub -contractors, and any others with an insurable interest. The policy shall insure against all risk ' of physical damage except as modified by the contract documents and subject to the normal all-risk exclusions. The policy, by its own terms or by endorsement, shall specifically permit partial or beneficial occupancy prior to the completion or acceptance of the entire work. g. Other Insurance: The contractor is to protect the Owner against all loss during the course of the contract. If, due ' to the nature of the project, insurance coverage other than that specified above is needed by the contractor to protect the Owner against all losses, the contractor is responsible for determining the type of insurance needed and purchasing same. 18. Performance Bond and Payment Bond: The contractor shall furnish ' both a surety performance bond and a payment bond, each equal to one hundred percent (l00%) of the contract price. The performance bond and payment bond shall be two totally separate bonds and shall bear two different bond numbers. The contractor is to pay all expenses in connection with the obtaining of said bonds. The bonds shall be conditioned that the ' contractor shall faithfully perform the contract, and shall pay all indebtedness for labor and materials furnished or performed in the construction and installation cf such alterations and additions as prescribed ;n this contract. ' in_ Arkansas, prevailing law requires that performance and payment bonds on public works contracts shall be executed by a resident local agent who :s licensed by the Insurance Commissioner to represent the surety company executing said bonds, and filing with such bonds his power of attorney as his authority. The mere countersigning of the bonds will not be sufficient. ' The date of the bonds, and of the power of attorney, must not be prior to the date of the contract. At least six copies of the bonds shall be furnished, each with power of attorney attached. I I I I 19. Method of Award - Lowest O contract is to be awarded responsible bidder does n established by the Owner as contract will be awarded on such amount, the Owner may r on the base bid combined wit numerical order in which t produces a net amount which event there is two differe Contractor is to choose onl The Contractor can complete effect the basis in select: (lified Bidder: If at the time this the lowest base bid submitted by a exceed the amount of funds then vailable to finance the contract, the he base bid only. If such bid exceeds ect all bids or may award the contract such deductible alternates applied in :y are listed in the Form of Bid, as s within the available funds. In the items for a specific Bid Item, the one item to extend as their Base Bid. ie item not extended, but this will not g the lowest qualified bidder. 20. Obligation of Bidder: At the time of the opening of bids, each bidder will be presumed to have inspected the site and to have read and to be thoroughly familiar with the plans and contract documents (including all addenda). The failure or omission of any bidder to examine any form, instrument or document, shall in no way relieve any bidder from any obligation in respect to his bid. 21. 22 performed under this contre a. Comply with the safel laws, building and c( Accident Prevention Associated General Con the Occupational Safe 91-596). Prevention: With respect to all work t, the contractor shall: standards provisions of applicable struction codes, and the "Manual of n Construction" published by the -actors of America, the requirements of r and Health Act of 1970 (Public Law b. Exercise every precaution at all times for the prevention of accidents and the protection of persons (including employees) and property. c. Maintain at his office site, all articles ne injured, and shall n immediate removal to a (including employees) v no case shall employee before the employer 1 - removal of injured per: or other well-known place at the job :essary for giving first -aid to the ake standing arrangements for the iospital or a doctor's care of persons ho may be injured on the job site. In be permitted to work at a job site as made a standing arrangement for ons to a hospital or a doctor's care. STORM WATER PERMIT: General Contractor shall submit a written "NOTICE -OF -INTENT" •to the (director of Arkansas Department of Pollution Control and Ecology; requesting authorization to discharge Storm Waters from the development site into Receiving Waters in the State of Arkansas. Contractor shall be responsible for compliance with the provisions set forth in the Arkansas Water and Air Control Act (Act 472 of 1949, as amended, Arkansas Code Ann. 8-4-101 et seq.), and Clean Water Act (33 U.S.C. 1251 et. seq.). A copy of said "NOTICE -OF -INTENT" and the Department of Pollution Control and Ecology's Permit shall be provided to the Owner prior to the "NOTICE -TO -PROCEED". I 10 I I I I I 1] I I. I S I I I fl S I I I I I I I I I C C INFORMATION FOR BIDDERS 23. MAINTENANCE BOND REQUIREMENTS: Prior to Final Payement, a Maintenance Bond shall be provided by the Contractor, in accordance to the requirements of the Governing Agency to which the project is a part, which are itemized, as follows: a. City of Fayetteville: one (1) year in the amount of fifty percent (5C%) of construction costs. b. City of Springdale: one (1) year in the amount of fifty percent (50%) of construction costs. c. Washington County: one (1) year in the amount of fifty percent (50%) of construction costs. All other bonds shall be one ;1) year in the amount of fifty percent (50%) of construction costs. 24. CHANGED OR EXTRA WORK: The OWNER, through a Change Order prepared by the Engineer, reserves the right at any time during the progress of the work to make necessary alterations of, deviations from, additions to, or deletions from the Contract, or may require the Performance of Extra Work not covered by the Contract Documents, but forming a part of the Work contracted for; provided however, the Contractor shall not proceed with any such Changed or Extra Work without a Change Order. The nature and extent of the Proposed Changed or Extra Work shall be defined in writing with a Change Proposal Request (CPR) by the Engineer and submitted with a written request to the Contractor to indicate any change in Construction_ Contract Cost or Time for the proposed Changed or Extra Work. The contractor shall return the CPR to the Engineer with a detailed cost breakdown. The Engineer may then submit the CPR to the Owner with a recommendation regarding acceptance. If the Owner accepts the CPR, the Engineer will notify the Contractor and prepare a written Change Order. 25. RIGHT OF OWNER TO TERMINATE CONTRACT: Should it appear at any time that the work is not being prosecuted with sufficient competence or rapidity to insure proper completion of the work within the stipulated time, and, if after lC consecutive calendar days following written notice to the Contractor and the Surety, he fails to increase the cuality or the quantity of his work, or both, the Owner reserves the right to annul and cancel the Contract and relet the work or any part thereof, or at the Owner's option to complete it by day labor. The Contractor shall not be entitled to any claims for damages on account of such annulment, and he will be held liable for costs and expenses incurred in reletting or otherwise completing the work under the contract. All money due the Contractor will be retained until. the work is completed and al: expenses and costs have been deducted and any money due the Owner, after such deductions have been made, shall be paid by the Contractor or his Surety who hereby agrees to these provisions. 1l L J I UNITED STATES BID BOND KNOW ALL MEN BY THESE PRESENTS: COMPANY BONDNUMBER.................................................................................. .................................................................................................................................................I as Principal , and UNITED STATES FIDELITY AND GUARANTY COMPANY, a Maryland corporation. as Surety, are held and firmly bound unto ......913e..-Citj...4F...FayettevW11a........ - ........................................................................................................................................4...............4_...........................4............4......... as Obl gee, in the 'ull and just sum of..........._.. Ve._PerC2nt .....r..3a.....f..................................................................4........ Dollars, lawlu Honey o' the United States, for the payment of which sum, we I and truly to be made, we bind ourse.ves, our heirs, executcrs, administrators successcrs and assigns, ;ointly and severally, firmly by these presents. WHEREAS, the said Principal is herewith submitting is proposal for furnishing all labor and materials for to Stubblefield Road LrlproveiTent, Phase I, Fayetteville, Arkansas. THE CONDITION OF THIS OBLIGATION is sJcn that t the a10-esald Princ ca shail be awarded tte contract the said Princ pal vi I witnin the time required erter Into a farnal contact and give a good and sufficiert bond to secure the performance of the terms and cond tior.s of the contract, then this obligation to to void; olherwise the Principal and Surety will pay unto the Obligee the difference in money between the amant of the bid of the said Princ pal and the amount for which the Obl gee egally contracts with another party to perform tte work if the latter arrourt be Ir excess o' :te former, but ,n no even: shall I ability here.Irder exceed the penal sum -hereof. September 6, 1994 Signed, sea ed and ce ivered .. .............. ........... ............... Cate) Jerry D. Saee er, Inc. .........................................................I S E A U _re UNITED STATES FIDELITY AND GUARANTY COMPANY /-.�...... ................ Robert M. Davis Attorney- n -fact Ca,tract 11 I Re•r em 'Ir74, 936011 C I I I I I I I] F I I I I UNITED STATES FIDELITY AND GUARANTY COMPANY � POWER OF ATTORNEY U S F -G¢ NO. 106636 KNOW ALL MEN BY THESE PRESENTS: That UNITED STATES FIDELITY AND GUARANTY COMPANY, a corporator organized and existing under the laws cf the State of Maryland and having .ts principal office at the City of Baltimore. in the State of Maryland does hereby constitute and appoint A.P. Eason, .:r. and Robert M. Davis of the City of Fayetteville , Sure of Arkansas its true and lawful Attornty(s)-in-Fac each in their separate capacity if more than one is tamed above, to sign its name as surety to. and to execute, seal and acknowledge any and all bonds. uadedakings, contracts and other written instruments in the nature thereof on behalf of the Company :n its business of guaranteeing the fidelity of persons; guaranteeing the performance of ecntucs. and executing or guaranteeing bonds and undertakings required or permitted in any actions or proceedings allowed by law. In Witness Whereof, the said UNITED STATES FIDELITY AND GUARANTY COMPANY has caused this instrument to be sealed with its corporate seal, duty attested by the signatures of its Senior Vice President and Assistant Secretary, this 22nd day of January , A.D. 1793 - UNITED SATES FIDELITY AND GUARANTY COMPANY At ivaaaaa ,Signed) By.../...... .. ... .... . . '___ .. .. �./(///�/ (� Senior vice President (Signed) By.............................. ........ ...... 11, Assistant Secretary STATE OF MARYLAND) . + "- Ss. BALTIMORE CCIY ) • • otthis22nd day of January 1A.D 1993 1beforemepersoudlyeame Robert J. Lamendola Senior Vice President of the UNITED STATES FIDELITY..AjIDC-JARA`+TI' COMPAN'9 a Paul D. , Sims ' Assistant Secretary of said Company, with both of whom I am personally acquainted, who being 6Fy me severally duly sworn% saitthat they, the said Robert J. Lamendola and Pau.. Sims -•:�'. were respectivelythe Senior Vice Presidentand the Assistant Secretary of the said UNITED STATES FIDELITY A` DCUARANIY COMPA1Y, theeorporation described iy.and which executed the foregoing Power of Attorney; that they each knew the seal of said corporation: that the seal affixed to sad,Pduidrdf Attorney was such coryosare seal, that it was so affixed by order of the Bond of Directors of said corporation, and that they signed their names thereto by Iikebrder as Senior Vice President and Assistant Secretary, respectively, of the Company. My Commission expires the 1.th day in `.March t AD :9 95. ./..../.. `✓Th NOTARY PUBLIC ♦qan p • \` This Power of Attorney is granted underann.Yykaidhortty of the following Resolutions adopted by the Board of Directors of the UNITED STATES FIDELITY AND GUARANTY COMPANY on September 2e, :992: RESOLVED, that in connection with the fidelity and surety tnmrance business of the Company, all bonds, undertakings, contracts and other instruments relating to said business may be signed, executed, and acknowledged by persons or entities appointed as Attorney(s}in-Faet pursuant to a Power of Attorney issued in accordance with these resolution.. Sand Power(s) of Attorney for and on behalf of the Company may and shad be executed in the name and on behalf of the Company, either by the Chairman, or the President, or an Executive Vice President or a Senior Vice President, ora Vice President or an Assistant Vice President.jointly with the Secretary or an Assistant Secretary, under their respective designations. The signature of such officers may be engraved, printed or Lithographed. The sigmma of each of the foregoing officers and the seal of the Company may be affixed by facsimile to any Power of Attorney or to any certificate relating thereto appointing Attorney(s)-in-Fact for purposes only of executing and attesting bonds and undertaking and other writing obligatory in the nature thereof. and, unless subsequently revoked and subject to any limitations set forth therein, any such Power of Attorney or cerificate bearing such facsimile signature or facsimile seal shad be valid and binding upon the Company and any such power so executed and earthed by such facsimile signature and facsimile seal shall Sc valid and biadnng upon the Company with respect to any bond or undertaking to which it's validly attached. RESOLVED, that Attomey(s).in-Fact shall have the power and authority, unless subsequently revoked and, in any case, subject to the terms and Imitations of the Power of Attorney issued to them, to execute and deliver on behalf of the Company and to attach the seal of the Company to any and all bonds and undedaxings, and other writings obligatory in the nature thereof, and any such instrument executed by such Attorney(s)-in-Fact shall be as binding upon the Company as if signed by an Executive Officerand sealed and attested to by the Secretary of the Company. I, Pau l D. Sims . an Assistant Secretary of the L^III'ED STATES FIDELITY AND GUARA`RY COMPANt do hereby certify that the foregoing is a true excerpi from the Resolution of the said Company as adopted by its Board of DI[ectors an September 24. 1992 and that this Resolution ism full force and effect L the undersigned Assistant Secretary of the UM I tD STATES FIDELITY AND GUARANTY COMPANY do hereby certify that the foregoing Power of Attorney is in full force and effect and bas not been revoked. In Testimony Whereof I have hereunto set my hand and the seal of tic th4ITED STATES FIDELITY AND GUARANTY COMPANY on this day of .19 �• ...................... stnt Sec .t.y mi ! Assistant Secretary FS 3 (10-92, / I LI H II Proposal of BID FOR LIT PRICE CONTRACTS Place: CITY OF FAYETTEVILLE, RM.#306 Date: September 6, 1994 Project No.: E - JERRY. D. SWEETSER, INC (hereinafter called Bidder)* a corporation, organized and existing under the ' laws of the State of s4_Kd.a�54 S , * a partnership, or an I C C I 11 I I L H individual doing business as To the CITY OF FAYETTEVILLE, (hereinafter called OWNER). Gentlemen: The Bidder, in compliance with your invitation for bids for the construction of STUBBLEFIELD ROAD IMPROVEMENTS, PHASE :, BID NO. 94-50A, having examined the plans and specifications with related documents and the site of the proposed work, and being familiar with all of the conditions surrounding the construction of the proposed project including the availability of materials and labor, hereby proposes to furnish all labor, materials, and supplies, and to construct the project in accordance with the contract documents, within the time set fcrth therein, and at the prices stated herein. These prices are to cover all expenses incurred in performing the work required under the contract documents, of which this proposal is a part. Bidder hereby agrees to commence work under this contract on or before a date to be specified in a written NONCE TO PROCEED of the Owner and to fully complete the project within 80 consecutive calendar days thereafter as stipulated in the specifications. Bidder further agrees to pay as liquidated damages, the sum of 5250.00 for each consecutive calendar day thereafter. Bidder acknowledges receipt of the following addendum: ' Bidder agrees specifications and prices: [I i to perform all the work, described in the shown or. the plans, for the following unit *Insert corporation, partnership, or individual as applicable. I I I I F I I [] I I I I I H STUBBLEFIELD ROAD IMPROVEMENTS BASE BID ITEMS ITEMS: All Items Complete in place, including all labor, materials, bonds, insurance, equipment, fittings, and unforseen items, constructed in accordance with the City of Fayetteville Specifications and Requirements and as shown on plans, including clearing, grubbing, cleanup, repair of disturbed yard surfaces, and testing. All disturbed yard areas shall be cleared of all rock and debris and covered with 4" TOP SOIL, seeded, fertilized, mulched, sodded, and watered to match existing surfaces for successful growth: CONSTRUCTION EARTHWORK; In accordance with plans and specifications for said project: Contractor shall construct rough sub -grade from centerline control in existence at time of BID; Engineer will provide a "CUT - SHEET" from said control. Backing behind curbs shall accommodate sidewalk construction per typical section on plans. Subgrade shall be undercut without "BREAK - OVER" per typical street section on plans. All areas receiving Backfill shall be Grubbed to Hard par.. A. Clearing, grubbing, fence removal, disposal, backfill, and backsicpirg, and classified and unclassified excavat�.cn in the amount of approximately 2,000 C.Y. of which approximately 2,C00 C.Y. is "unclassified" Excavated material to be used as backsloping within the limits of the project, 2,000 C.Y. @t)cni4-r,nz per Lump Sum s 9 DO **B. Compacted "Hillside" sub -base material from OFF - SITE (OFF -SITE identified as material purchased from others than the Owner) ; unit price per Truck Yard shall include all costs, such as, the required "unclassified" Excavation and disposal of soil materials within street section if, applicable; 5,000 Truck Yards S `f. 1 per T.Y. S -7 a E-245 O_ 1(p�� 5O.OO REV. 8/18/94 r STUBBLEFIELD ROAD IMPROVEMENTS BASE BID ITEMS IC. LANDSCAPING: Contractor shall clear all disturbed areas of all rock and debris and cover with 4•' Top soil, seed, fertilize, mulch, and water for successful gro�wth, • 1.5 acres @ I r1g CP k�ttd, A aKd (`w 5— S� 3Po ) per acre $O ' D. SODDING: Contractor shall clear all disturbed - areas of all rock and debris and cover with 4" Top soil, sod, and water for successful growth, 100 S.Y. @ #h,z..t Q c� s5/rw per^ per S.Y. s35O. 1 E. Subsidiary to Item 1.A and Item No. 2 are the following: 1. Unclassified backfill with excavated materials in Designated "FILL AREAS"; 2. Backslocing and landscaping all areas ' damaged by Construction with 4" top soil; 3. Seeding, fertilizing, mulchirg, sodding and watering for successful growth on all 1 disturbed yard areas, filled, backsloped, and ditched areas relative to the project; 1 4. Use of all suitable "Classified" excavated material for site selected fill 1 material within the project's street right-of-ways and designated "FILL AREAS" on project site; 1 5. Removal and disposal of shrubs, bushes, trees, rccks, buildings, and other items within the construction limits; and 1 6. Dispose of excess excavated materials; I i 1 E-245 2 REV. 8/18/94 I I I 2 1 I I I I I I C' CI' SAW CUT, 700 S.Y. surfaces, Gutter STUBBLEFIELD ROAD IMPROVEMENTS BASE BID ITEMS Remove and dispose of approximately of Street, Driveways and Sidewalk plus approxi:rately 6C L.F. Curb & 60 per Lump Sum $ $6�. NOTE: Item No. 2 shall include the removal and d_sposa; of all the existing surfaces on Stubblefield Road, South Ridge Drive and Old Missouri Road within the project limits, except the areas designated on the plans to remain for driveways. 3. STREET CONSTRUCTION PER_FAYETTEV:LLE SPECIFICATIONS After preparation cf subcrade, the soil analysis of top 12" of subcrade material shall be provided by Contractor, at his expense, to Engineer and City Engineer. Soil Analysis, shall include all Atterburg Limits, Proctors, and Densities. A. CONCRETE CURB P\D 3 -=ER: 1. Construct 2' wide STANDARD concrete curb & gutter with Standard HANDICAP Ramps at all Curb Radii - 585 L.F., per L.F. $ 9S• B. PAVEMENT SECTION: [NOTE: CONTRACTOR TO EXTEND AS BASE BID E=THER THE ASPHALT OR CONCRETE SECTION, BUT NOT BOTH.) • 1. Construct 3" thick AC?4 Surface Course with 8" thick S3-2 Base; extend 5' S3-2 Drainage Blanket from Gutter line to one ' il foot ( ') back of curie as described on DetaSheet of Plans, 970 S.Y. of ACHM Surface @__wig_lip_- 1 I I S f&.-'- ) per S.Y. OR Construct 6" thick Concrete surface with 2" Base and Drainage Blanket from Gutter line to one foot (1') back of curb as• described on Detail Sheet oc Plans, 970 S.Y. @C )L4-estn qAµ 90 qq S( / per S.Y_ $ PAGE TOTAL - - - - - - - - - - - - - - - I E-245 I I STUBBLEFIELD ROAD IMPROVEMENTS ' BASE BID ITEMS 3. STREET CONSTRXTICN PER FAYETTEVILLE SPECIFICATICNS ' 2. SCUTHR:DGE DRIVE: Construct 5" thick Concrete surface with 2" Base and Drainage Blanket from Gutter line to one foot Cl') back of curb, 1CC S.Y. rJ�x2r�g9�roo ' - S ) per S.Y. $ `lo ' C. LIME STABILIZATION OF TOP 6'' CF SUBGRADE to 1' BACK -CF -CURB, as required, per square yard subgrade, 2,OCC S.Y. S( .O/ per S.Y. S 4. STORM SEWER CONSTRUCTION: Contractor shall locate and -uncover Existing 6'' Water Main, take elevaticns of pipe and determine if clear cf Storm Sewer Pipe prior to constructing any part of Storm Sewer System.. A. Ccnstruct standard 4' x 4' reinfcrced concrete drop inlets with rings and lid and the following inlet openings; 1. 8" X 8 L.F., 2 each D.I. NO. 3: Remove Existing Headwall and Construct standard 4' x 4' reinforced concrete Drop Inlet with a 8" x 4 L.F. B. Construct reinforced concrete j rina and lid - 1 each 9 t Qtu-e C. Construct Concrete Headwall at Sta plans and soe if'cations, 1 each �i.�mlv2 I�vn�v4L u ah� °'lvvo per LS S tion 1,ox with rk1 re pcZ per ea $ /e2 SO 26+30 per per ea $_/25d E-245 4 REV. 8/16/94 H 1 1 1 1 STUBBLEFIELD ROAD IMPROVEMENTS BASE BID ITEMS D. Install per plans and specifications storm drainage pipe as follows: (CMP Pipe 30" and less shall be 16 ca.; over 30" shall be 14 ga.) 1. Construct 18" Cl&ss III, RCP !Storm Sewer pipe, 31 L.F. @ for and, per L.F. S f IZJ• 2. Construct 24" Class III, RCP Storm Sewer Pipe, 25 L.F. @ i-i-c44a c{ a'/ro.0 per L.F. $ __Q, 3. ;NOTE: CONTRACTOR TO EXTEND AS BASE BID EITHER THE RCP OR POLYETHYLENE PIPE, BUT NOT ROTH.] Construct 36" Class III, RCP Storm Sewer Pipe, 271 L.F. S ) per L.F. S Cad h OR Ccnst uct 36" "x-4" Po ethy ene cc rru a d Pipe w%/ no th mt.mt. ri r by "ADV D DRAINAGE J TENS, IN Cr Equa 76 L.F. r¢ a ) r L.F. $ ****E. Compacted SB-2 base ba .Kfill under street, 500 tons @ -Tt Ni te.en eo r _ ��O 0O $( /3. ) Per ton $ • F. Remove existing storm sewer tile per irstru- cticns ca ccver sheet of plans, various sizes, approximately 80 L F. @PO Qqk-) Lump Sum S G. Remove and dispose of existing concrete headwalllls, 1 each @_______________________ Per ea $ H. Reconstruct existing drainage ditch along the North side of Stubblefield Road from Station 24+4C to Station 26-25, 190 L.F. @ �lkka�n anc� �roo OCR S ( /S-- ) per L.F. $ PAGE E-245 5 REV. 8/18/94 I I 1 I1 I I Construct Re::forced Concrete TRIPLE Barrel 10' x 5' Bcx Culvert with 3:1 Backsiopes, per AHTD Specifications, Drawing Nos. R-3CCX-X4 & W -X003-1 and Construct Wingwalls w/ Tie to 36" RCP and Concrete Aprons. Contractor shall provide Engineer with Shop drawin s For Bjrr. 1. W�nc_warlls, and Apron, 9 V $ �' np •' �i J STUBBLEFIELD ROAD IMPROVEMENTS BASE BID ITEMS 4. STORM SEWER CCNSTR'.'CTICN CCNT . ] : I. Remove and dispose of existing concrete box culvert @ Missopri Ore k, I each @ j b.e Y1oy.sd5A'C1 a1 d - $ ( C�oc , Lump Sum $ J. [NOTE: CONTRACTOR TO EXTEND AS BASE BID EITHER THE CAST -IN -PLACE OR PRECAS CONCRETE BOX CULVERT, BUT NOT BOTH.] $ �— K. Construct Standard French Drains with rigid ' perforated PVC Pipe, as may be required during Construct AND REQUESTED by the Eng neer, 100 L.F. @ ' S( ) per L.F. SQ L. Placement of French Drain Filter Rock within ' Trench, �}as rep^ues�ed by the Engineer, 100 ton @ I A#ir� 21A Qn d S0 r� — 2� S / �) per ton $ 5-. Construct 4" thick by, 4' wide concrete sidewalk - 280 L.F. @ 4 ""!op Oe?_ ) per L.F. $ PAGE TOTAL - - - - - - - - - - - - - - - - - - -S ' E-245 6 REV. 8/18/94 I I 1 1 1 1 1 1 1 1 C I 1 STL'BBLEFIELD ROAD IMPROVEMENTS BASE BID ITEMS 6. Construct 4" thick Concrete Drive Ramps from back of curb to pro r -y line, 73 S.Y. @ �j4k4etn Q44 ) per S.Y. $l_Z6�I 7. GUARD RAILS: Construct Guard Rails ccmplete-in- place per clans and specifications, 300 L.F. @_ - SC 3O ) per L.F. $ 8. Rechannel Missouri Creek to transition to the Inlet and Outlet End of the Stubblefield Road Box Culvert, o0 �1tr44=fJ�2 b'110 S' 3S 1 per l.F. $ OD. 9. Install approximately 130 C.Y. of Rip Rap per Plans and instal. Eea-' Duty Membrane from below Invert to 3 V.F. above Iavprtr of Channel, per . Lump Sum @ �1t �'u2 %wrdYtd Oa/ S(-3 Ob ) per L.S. $ 3cl 10 ' 12 n I ROCK EXCAVATICN: Blast Rock Excavation for Constructor. of Storm Sewers, and other apprcved items, measured in accordance with Appendix Detail Sheet No. 16, estimates 100 C.Y. @ per C.Y. $_______ Construct and maintain Temporary "Silt/Detention Ponds" and/cr Silt Barriers at all Storm Drainage Discharge Points from Project with bales of hay, screens, compacted Berms, and the items the Contractor deems essential during the Construction of the Project to prevent Flash Flood Erosion and Water Drainage on Adjacent Properties and/or natural streams, oer Lump Sur.: Y 5 5OGO . ) per L.S. $ TRENCH OR EXCAVATION SAFETY SYSTEMS: Contractor shall provide "Trench or Excavation Safety Systems" as needed on this Project in accordance with ACT 291 - 1993 STATE CF ARKANSAS for all trenching or excavation that equals or exceeds five (5) feet in depth; per Lump Sur. r1 0' coo _______ per L.S. $ �. PAGE TOTAL - - - - - - - - - - - - - - - - ' S 37 3100.E REV. 8/18/94 I STUBBLEFIELD ROAD IMPROVEMENTS BASE BID ITEMS TOTAL BASE BID - "SUBBLEFIELD ROAD" . . . . . . . ' ** '-OFF-SITE'' HILLSIDE: =ruck tickets must be signed by Engineer's representative with date, station location, and use. Contractor's UNIT PRICE shall include all the ' expense of excavating and disposing of "UNDERCUT'' materials plus the TOTAL COST OF OFF -SITE BORROW after COMPACTED IN -PLACE. ' **** SB-2 BASE BACKF:LL: Truck tickets must be signed on site by Contractor's representative with date, station location, and use. SB-2 to be used ONLY as Backfill in ' Street Sections, Full dept= of Trench to Street Subgrade and to one (1) foot Back -of -Curbs. NOTE TO COtiTRACTOR: A reasonable estimate of SE -2 Trench Backfi_l under street sections have been estimated by the Engineer to be 400 TONS. This Contract will pay a unit price per Delivery Ticket up to 500 tons. Additional Amounts of SB- ' 2 Backfill to fulfill this Contract shall be considered OVER -RUNS and subsidiary to other BID ITEMS of the Contract. ' *****SILT/DETENTION FAO=LITIES: Temporary S It/Duratior. Facilities shall be constructed and maintained by the Contractor to reduce Silt Run-off and Storm Water Damage ' Down Stream; And, at the completion of project, said Facilities shall be graded, seeded, and mulched to accommodate proper Drainage. Subsidiary to this BID ITEM, ' the Contractor shall be responsible for the ma.ntenarce and repair of said facilities, and for the clean-up of silt erosion onto adjacent properties during construction and for the CNE YEAR DuRAT:ON of the MAINTENANCE BOND ' period following the completion of the project. Subsidiary to this 3IE ::EM, the Contractor shall develop sa:d plan and provide the Engineer a copy of such; PLUS: Contractor ' shall OBTAIN REQUESTED PER.'N:TS from D.P.C. & E. for grading and Drainage, prior to Notice -To -Proceed. All permits required by D.P.C. & E. of Arkansas, and other state and federal Government Acencies shall be obtained by the Contractor as a Subsidiary item, to this Bid Item. I E-245 R REV. s/:8/94 I I I TOTAL OF BID: $ (Amounts are to be shown in both words and figures. In case of discrepancy, the amount in words will govern.) I I C C I I I I rI I The above unit prices shall include all labor, materials, bailing, shoring, removal, cverhead, profit, insurance, etc., to cover the finished work of the several kinds called for. Bidder understands that the Owner reserves the right to reject any or all bids and to waive any informalities in the bidding. The bidder agrees that this bid shall be good and may not be withdrawn for a period of 60 calendar days after the scheduled closing time for receiving bids. Upon receipt of written notice of the acceptance of this bid, Bidder will execute the formal contract attached within ten (10) days and deliver a Surety Bond or Bonds. The security attached in the sum of 5'J dollars ($ ) is to become the property of the Owner in the event the contract and bond are not executed within the time above set forth, as liquidated damages for the delay and additional expense to the Owner caused thereby. Respectfully Submitted: JERRY D. SWEETSER, INC Bidder (SEAL - if bid By: is by Corporation) 590 WEST POPLAR - FAYETTEVfLLE, AR 72703 Business Address and Zip Code I I ' CONTRACT THIS AGREEMENT, made this day of =99 by and between the CITY OF FAYET:EVILLE, Arkansas, (Corporate Name of Owner) herein called "OWNER", acting herein through its (Title of authorized Official) and JERRY D. SWEETSER, INC (a corporation) ___`__r; (u iZr3-vidaa3—poring but-ness-as _ (STRIKE OUT INAPPLICABLE TERMS) of , County of A .s1:NdZ4( , and State of ARkd.v5a 5 , hereinafter called "Contractor". WITNESSED: that. for and in consideration of the payments and ' agreements hereinafter mentioned, to be made and performed by the Owner, the Contractor hereby agrees with the Owner to commence and complete the construction described as follows: STUBBLEFIELD ROAD, PHASE I BID NO. 94-50A ' hereinafter called 1t he "Project', for the sum of �htccc• \% Mc A :..,b *,Lit. I nO..S�nd L.. 1�.,.��(CA n rf1 5,j- c.t/bt" dollars ;S3es.2Ye,r) and all extrA work in connection therewith, under the t to s as stated in the Geneaa.l and Special Conditions of the Contract; and at his (its or their) own proper cost and expense to furnish all the materials, supplies, machinery, equipment, tools, ' superintendence, labor, insurance, and other accessories and services necessary to complete the said Project in accordance with the conditions and prices stated in the Proposal, and Information to Bidders; the plans, which include all maps, plats, blueprints, ' and other drawings and printed or written explanatory matter thereof; the specifications- and Contract Documents therefore as prepared by Milholland Company, Engineering & Surveying, herein ' entitled the "Engineer", all of which are made a part hereof and collectively evidence and constitute the contract. ' The Contractor hereby agrees to commence work under this Contract on or before a date to be specified in a written "NOTICE - TO -PROCEED" of the Owner and to fully complete the Project within 90 consecutive calendar days thereafter. The Contractor further ' agrees to pay, as liquidated damages, the sum of $25C.00 for each CONSECUTIVE, CALENDAR DAY thereafter as hereinafter provided in DIVISION I, Section 01:04 of the General Provisions and as stated in Bid Documents. 1 I L The Owner agrees to pay the Contractor in current funds for the performance of the Contract, subject to additions and deductions, as provided in the General Provisions of the Contract, and to make payment on account thereof as provided in DIVISION I, Section 01:23; "MEASUREMENT AND PAYMENT". The Contractor ,£uEEh6r .a'gree"s to allow the Owner to deduct from the FINAL Payment all charges invoiced the Owner by the Engineer for "RESTAKING OF CONTROL", as provided by DIVISION I, Section 01:21 of the General Provisions. IN WITNESS WHEREOF, the parties to these presents have executed this contract,in three,,[31 counterparts, each of which shall be deemed an original, • on the day and year first above mentioned. (SEAL) dITY OF FAYETTEVILLE, ARKANSAS Att% Iwne j.�.!',(L / By : Secretary W"3fiess yS.v m+'or type names under - all signatures) NOTE: Secretary of the Own corporation, Secreta 4 I C C I I I C H I I I U 'I I I I I L L L L SPECIFICATION INDEX DIVISION 1A - CLARIFICATION OF SPECIFICATIONS - SPECIAL PROVISION: Specifications shall supersede any conflicting specifications listd in the following Divisions. DIVISION 1 - GENERAL PROVISIONS SECTION - Cl - 02 - 03 - 04 - 05 - 06 - 07 - 08 09 10 11 12 13 - 14 - IS "7 18 19 - 2C - 21 - 22 - 23 - 24 General Description Legal Address of Owner Verification Liquidated Damages Safety Office and Sanitary Facilities Construction on Private Property Nct:fication. of Utility Companies Co -Contractor Bids Bid Procedure Schedule of Operations R_ghts-of-Way on Private Property Protection and Maintenance of Public and Private Property Maintenance of Traffic Pavement Removal and Replacement Barricades and Lights Fences Progress Photographs Responsibility of Contractor for 3ackfill Testing Baselines and Benchmarks Classification of Excavated Material Measurement and Payment Shcp Drawings ' DIVISION 2 - GENERAL PIPE INSTALLATION SECTION - 01 Cleaning - 02 Inspection - 03 Laying Pipe I SPECIFICATION INDEX DIVISION 3 - EARTHWORK SECTION - 0� - 02 - 03 - 04 - 05 - 06 - 07 - 08 09 10 - 11 12 13 14 15 16 17 18 19 20 Scope General Requirements Trench Excavation Tunneling and Boring Rock Excavation Backfilling Stream Crossing Protection of Trench Backfill in Drainage Courses Disposal of Excess Excavated Material Paved Surfaces Grading and Seeding Resodding Preservation of Trees and Shrubs Removal of Water Measurement and Payment Water Line and Sewer Line Separation Pipe Embedment Trench Backfill Grubbing and Cleaning Road, Railroad, Pipeline, and Utility Service Crossings DIVISION 3A - O.H.S.A. SAFETY REQUIREMENTS SECTION - 01 Excavation (Subpart P) DIVISION 4 - PIPE INSTALLA71ON FOR WATER MAINS SECTION - 01 Pipe Laying - 02 General - 03 Tie Ins - 04 Jointing - 05 Pipe Insulation - 06 Reaction Anchorage and Blocking - 07 P.V.C. Pipe Installation SPECIFICATION INDEX DIVISION 4A - PVC PIPE CONSTRUCTION/MISCELLANEOUS SPECIFICATIONS SECTION - Cl Ties - 02 Tracer Wire - 03 Trenching - 04 Curve Pipe Installation - 05 Fence Maintenance - 06 Final Tests - 07 Special Bedding - 08 Clean -tip - 09 Additional Materials DIVIS:CN 5 - PRESSURE AND LEAKAGE TESTING SECTICN - 31 Sccpe - 02 Disinfection - 33 Bacteriological Samples DIVISION 8 - IRON PIPE AND FITTINGS SECTION 8A - OUCTI-.E IRON PIPE AND FITTINGS SECTION - 01 Scope - 02 Cuct:ie Iron Pipe SECTION 8B - CAST IRON PIPE AND FITTINGS SECTION - 01 Scope - 02 Cast Iron Pipe SECTION 8C - HANDLING SECTION 8D - CUTTING P=PE SECTION BE - ALIGNMENT OF BELL AND SPIGOT PIPE SECTION 8F - REACT:ON ANCHORAGE AND BLOCKING DIVISION 9 - VALVES SECTION - 01 Scope - 02 Material - 03 Installation - 04 Valve Keys - 05 Valve Operating Wrench - 06 Check Valves L C I I I I Ti I I L SPECIFICATION INDEX DIVISION 10 - PLASTIC PIPE AND FITTINGS SECTION - 01 - 02 - 03 - 04 - 05 C6 07 C8 09 10 Scope Insta=lation of Pipe joint_ng PVC Pipe and Fittings Standards Warranties Handling Cutting Pipe Cleaning Inspection DIVISION 11 - VITRIFIED CLAY PIPES (SEWERS) SECTION - 31 - 02 - 03 - 04 - 05 Scope Materials Handling Alignment and Grade Factory -Molded Plastic joints DIVISION 11A - PCLYVINYLCHLORIDE (PVC) PLASTIC SEWER PIPE SECTION - 01A PVC Pipe and fittings - 02A joints and Lengths - 03A Installation - 04A Testing - 05A Warranty DIVISION 12 - STANDARD MANHOLES ISECTION - 01 Standard Manholes L I L C L DIVISION 13 - ACCEPTANCE TESTS SECTION - 01 Infiltration-Exfiltration Tests 02 Lampirg 03 Smoking 04 Proof of Acceptance w C I L C L L I I I II C I I L I L L L SPECIFICATION INDEX DIVISION 14 - ARMCO TRUSS PIPE SECTION - 01 Scope - 02 Material Specifications - 03 Recommended Practice for Bedding and Backfilling - 04 Jointing - 05 Laser Beam Alignment - 06 Manhole Connection - 07 Patching - 08 Concrete Encasement DIVISION 15 - LOW PRESSURE AIR TEST OF SANITARY SEWER PIPE --NES SECTION - 01 - 02 - 03 - 04 - 05 - 06 Scope Summary of Method Safety Preparation of the Sewer Line Procedures Acceptance DIVISION 20 - STREET SPECIFICATIONS FOR CITY OF FAYETTEVILLE SECTION - 01 02 03 04 Cr r C6 - 07 - 08 - 09 10 - 11 12 13 14 Right-cf-Way Street Width Sub -Base Preparation Base Material Base Material Preparation Surface Course Compaction Curbs and Gutters Sidewalks Dedicated Streets Concrete Structures General Comments Street Extensions Sub -Base Preparation DIVISION 2. - GENERAL COMMENTS REGARDING CONSTRUCTION SECTION - 01 Warped or Sloping Sections - 02 Banks - 03 Natural Drainage - 04 Street Inspections - 05 Engineering Certification - 06 Utilities' Coverage 5 I 1 SPECIFICATION INDEX DIVISION 22 - CONCRETE STREET IMPROVEMENTS MINIMUM SPECIFICATIONS FOR CITY OF =AYETTEVILLE ' SECTION - 01 - 02 - 03 ' - 04 - 05 - 06 ' 07 C8 09 10 11 12 Sccpe Concrete Street Structures Subgrades Minimum Thickness of Sidewalks and Drives Minimum Width of Sidewalks Placement of Concrete Pavement Expansion Joints Turn Radii PozzilJth Temperature During Concrete Pouring Vibrator Bidder Responsibility IDIVISION 23 - TESTING SECTION - 01 Scope _ 02 Material Types, Testing Procedures and Standards DIVISION 24 - STORM DRAINAGE OF STORM: SEWERS SECTION - Cl Storm Drains - 02 Natural Drainage - 03 Storm Drainage Design - 04 Concrete Pine Requirements - 05 Corrugated Metal Pipe - 06 Surface Drainage - 07 Special Gasketing and Sealing Materials IDIVISION 30 - CEMENT TREATED CRUSHED STONE BASE SECTION - 01 - 02 - 03 - 04 - C5 - C6 - C7 I Description Materials Laboratory Tests and Cement Content Construction Methods Maintenance Method of Measurement Basis of Payment 1 6 C I CLARIFICATION OF REQUIREMENTS WATER, SEWER, STREETS, DRAINAGE AND INSPECTIONS A) INSPECTIONS AND TESTING PROCEDURES: ' 1. All field tests required for a project shall be witnessed by the City in the presence of the Engineer and Contractor, or their representative. ' 2. We will require a 24 hour notice on all tests. Calls to the City for the purpose of setting test times should be made by 10:00 AM for test on the following day. Tests delayed by ' weather or other factors will be rescheduled on the same basis. If a representative of the City cannot be present, the project engineer will witness the test and certify to the City ' the results. 3. It is the responsibility of the Engineer and Contractor to coordinate the scheduling of such tests with the City. 4. All equipment, materials and labor required for testing shall be furnished by the Contractor at his expense. ' 5. Prior to final acceptance by the City, the project shall be subject to a joint final inspection by a designated ' representative of the City Engineer's Office, a representative of the Fayetteville Water and Sewer Maintenance Department, the Engineer of record for the project, and the Contractor. ' *** end of inspection and testing procedures *** I 1 I I I L I ' B) STREETS: 1 1 I I i I 1. Subgrade and Base Course Densities - Tests shall be taken every 300 feet. The subgrade shall be compacted to 95% of Standard Proctor and the base course shall be compacted to 95% - of Modified Proctor. Minimum base course thickness shall be 6 inches. 2. Asphaltic Concrete - Asphalt streets shall be cored every 500 feet for the purpose cf checking density and thickness. The minimum required thickness shall be 2 inches. In no case shall the acutal thickness be less than the required thickness minus 1/8 of an inch. The density shall not average less than 92.C% of the maximum theoretical density. No density of less than 90.0% shall be acceptable. Densities less than 92.0% and more than 90.0% shall be dealt with by requiring an additional overlay, or at the sole option of the City, by cash payment to the City. Where densities are less than 90.0%, the paving shall be removed and replaced. 3. Concrete Paving - Minimum thickness of concrete streets shall be 6 inches and minimum strength shall be 4200 psi. A set of cylinders shall be taken for each 10C cubic yards or portion thereof poured. 4. Curb and Gutter - One set of cylinders shall be taken for each 1000 feet or portion thereof poured. Minimum strength shall be 3000 psi. *** end of streets *** I ' C) WATER: 1. A pressure test shall be required at 150% of static pressure or 2C0 psi, whichever is the greatest. Leakage shall be as allowed by AWWA specifications for PVC pipe. Test sha=t be run only after all taps have been made and meter settings are installed. ' 2. Bacteriological samples shall be taken by City personnel only. Samples shall he taken on two consecutive days and shall be taken only on Monday, Tuesday or Wednesday. No water meters shall be set until the samples have been approve in writing by the State. 3. A test shall be performed on tapping sleeves at 200 psi. ' 4. All bends, tees, etc. shall remain open until a representative of the City approves the blocking. 5. Bedding shall be required for all pipe, regardless of type, from 6 inches under the pipe grade to 6 inches over the top of the pipe. The bedding material shall be grit, sand, or other manufactured material approved by the City Engineer. 6. On subdivision water systems, water lines shall extend to the subdivision property line where future streets are either planned or built to serve adjacent property. Construction at such extensions shall be at the expense of the developer. Line size • shall be at least 6 inch. Two inch lines shall no longer be acceptable. 7. Where a water line extension is not tied to another water line of at least 6 inches in size, and where such lines are required to provide fire flows, the minimum size shall be 8 inch. 8. Pipe materials allowed shall be PVC and ductile iron and shall be designated for a minimum of 200 psi working pressure. All fittings, regardless of pipe material, shall be mechanical joint ductile iron. Al_ iron pipe and iron fittings shall be wrapped with 8 mil • polyethylene. No galvanized fittings shall be allowed in the system. 9. Minimum cover shall be 36 inches. Cover shall be measured from the existing ground elevation at the time of the pipe laying, not from expected fill unless the fill is placed and compacted prior to the ' pipe laying. Where lines are laid adjacent to streets, the cover shall be measured either from natural ground or the curb elevation, whichever results in the lowest absolute elevation of the pipe. • 10. Minimum elevation for service lines under streets shall be 30 inches below the planned subgrade. That depth shall be maintained to a point at least 5 feet outside of the curb and stcrm sewer line. *** end of water *** I" L J I D) SA_V_TARY SEWER: Ii. Sewer services shall be marked with a 4 by 4 treated timber post set at the end of the service and extending at least 3 feet above grade. All services shall be brought up to within. 4 feet of natural ground unless more depth is required to provide service to the lot. 2. A low pressure air test shall be required with all services in place. No other leakage test shall be accepted except by permission of the City Engineer. A vacuum test shall be required on all ' manholes. I I I [1 L I I 3. A mandrel test shall be run no sooner than 30 days from the installation date. 4. Pipe bedding shall be the same as required for water lines. Grit, sand, or other manufactured material approved by the City Engineer shall extend from 6 inches below the pipe grade to 6 inches over the top of the pipe. 5. Materials allowed shall be SDR 26 PVC and ductile iron. Iron pipe shall be wrapped with 8 mil polyethylene where buried. Other types of materials will be considered for lines larger than 12 inch. 6. Taps for residential use ;tri-plexes, duplexes and single family) shall go directly into the line unless it is found to be not practicable. Taps for apartment building (4 or more units), commercial or industrial establishments shall go into a manhole. A separate manhole on the customer's property may be required if regular sampling is anticipated. 7. On subdivision sewer systems, lines shall extend to the subdivision property line where future streets are either planned or built to serve adjacent properties. Extensions may be required at other locations if needed to serve adjacent property. Such extensions shall be at the expense of the Developer. 8. Minimum cover shall be 36 inches under streets and 30 inches elsewhere. Cover shall be measured from the existing ground elevation at the time of the pipe laying, not from expected fill unless such fill is placed and compacted prior to sewer construction. Where lines are laid adjacent to streets, the cover shall be measured either from natural ground or the curb elevation, whichever results in the lowest absolute elevation. Where it is not possible to achieve the cover as required due to unusual field conditions, a cover of 24 inches may be approved for plastic pipe. Any line with less than 24 inches of cover shall be constructed of ductile iron. Concrete encasement may be allowed in lieu of ductile pipe, and in some cases may be required in addition to ductile iron pipe. 9. Minimum size for sewers shall be 8 inches. Minimum grade for sewer lines shall be 0.40 percent. A grade of 0.60 percent is preferred and shall be provided where possible. *** end of sewer *�* I E) STORM SEWER AND DRAINAGE: 1. By ordinance, the construction standards for culverts and bridges ' shall be based on the latest published ARKANSAS STATE HIGHWAY AND TRANSPORTATION DEPARTMENT STANDARDS. 2. Al: drainage design shall be r. accordance with the AHTD's "DRAINAGE :MANUAL PREPARED BY HYDRAULICS SECTION ADOPTED JULY 5, 1982:, or its latest revision. •' 3. Al: storm sewers shall be designed on the total drainage basin assuming full development of the area in accordance with the zoning designation at the time of development, except that the least intense zoning allowed for this purpose is R-1. Both runoff factors ' and time of concentration shall be calculated on a "fully developed" basis. 4. The existing ordinance on storm sewer design states that the drainage is to be carried to a receiving stream approved by the City Engineer. Existing downstream development, the potential for property damage downstream, and the capacity of downstream •' facilities shall be considered in making a decision or. a discharge point. If it is determined that cff site drainage improvements are required ' then cost sharing will be in accordance with City ordinances. if the City is unable to contribute its share of the off -site costs, the developer shall have the option of a) building the off -site ' improvements at his own expense, b) providing retention so as to match downstream capacities, or c) delaying the project until the City is able to share in the off -site costs. iJ I I H I C', Design frequencies shall be: a) Stormwater Inlets - Match street design requirements b) Local Streets within Subdivisions - 10 Year c) Other Local Streets - 25 Year d) Collectcrs and Minor Arterials - 25 Year e) Principle Arterial and Above - 50 Year Drainage facilities within the FEMA regulated floodways or flood plains shall be designated for the 100 Year Flood provided such design does not adversely affect downstream property. Open channels may be approved where needed to intercept runoff from an undeveloped area or from an area discharging sheet flow so that water does not wash across lots in an uncontrolled manner. Such channels shall be designed on a 10 Year storm. in all cases for open channels, the Design Engineer shall calculate the 100 Year flow and show elevations relating to the 100 Year flow on the official plat of the subdivision. I C ' 7. The location of inlets, storm sewers, and other drainage appurtenances in and along residential streets shall be such that ponding, cross flows and the flooding of adjacent properties are ' minimized or eliminated. Ir_no case shall water be allowed to pond more than 2/3rds of a half street under the design storm event. The intent is to have at least a 1C foot lane left open in the center of the street. Where storm drainage crosses between lots tc continue into other facilities, a swale shall be constructed over the storm sewer to allow flows in excess of the design flows. 8. A formal Drainage Report shall be required for each subdivision and large scale development. A preliminary report will he required a ' the time of the Preliminary Plat submittal and shall contain the following information: a) The general drainage patterns within the site along with the location of all streams, springs, wetlands, and other drainage features, •' b) The off -site areas and drainageways which contribute stormwater flows to the site, and c) The location and nature of each drainageway downstream which will receive flows from the site. Either the City or the Planning Commission may request a more ' detailed drainage study prior to the Preliminary Plat approval. A full Drainage Report shall be required prior to the start of any construction or grading on the site. The full Drainage Report shall meet these minimum requirements: a) A drainage area :nap at a legible scale including at least 5 foot contour intervals, the points at the which major drainage enters the development, and volume of stormwater entering at each point for the design storm and the 100 year storm. b) Either a project laycut or schematic layout showing all storm drainage facilities planned for the development, all water features such as ponds and springs, natural drainageways and wetlands. ' c) An indication of where drainage will leave the development and the capacity facilities cf the receiving drainage facilities. If the receiving facilities are not adequate to handle the design flows, then the conditions as contained in Paragraph E- 4 will govern. d I FT I I 7 I I I I I Li II I I I d) Stormwater calculations shall be submitted for: * Stormwater flows, * Open channel flows, * On -Street drainage, * Storm sewer and storm sewer inlets utilizing the standard summary sheets from Chapter 5 of the AHTD Hydraulics manual, * Box Culvert design, * Detention (if detention is required), calculations shall include runoffs, detention methods, release structures and the storage -discharge requirements by a method approved by the City Engineer, e) Plan and profile of the drainage system unless the plan documents clearly show all necessary data including invert elevations, slopes, lengths, etc. f) The Drainage Report shall be sealed by a professional engineer registered in the State of Arkansas. In addition, the following statement shall be added to a.l Drainage Reports: "I, Registered Professional Engineer No. in the State of Arkansas, hereby certify that the drainage studies, reports, calculations, designs, and specifications contained in this report have been prepared in accordance with the requirements of the City of Fayetteville. Further, : hereby acknowledge that the review of the drainage studies, reports, calculations, designs, and specifications by the City of Fayetteville or its representatives cannot and does not relieve me from any professional responsibility or liability." g) In no case shall a Final Plat be approved without an approved Drainage Report, h) Two (2) copies of the Drainage Report shall be submitted for review. 9. Minimum size for any drainage pipe shall be 18 inches. 10. All pipes under streets shall be RCP unless an alternative material is specifically approved in writing by the City Engineer. Pipe not under streets may be coated corrugated metal or spiral metal pipe, or other materials approved by the City Engineer. *** end of storm sewer and drainage *** I I ' F) GENERAL: 1. Record drawings of water and sewer are hereby required as a condition of final acceptance by the City. 2. A one-year Maintenance Bond is required (in accordance with ' City Ordinances) in the amount of one-half of the construction cost. The bond shall run from the date of final acceptance and for a one-year period thereafter. A walk-through shall be ' performed at the end of the one year period and all deficiencies corrected prior to release of the bond. This requirement is for streets, storm drainage, water, and sewer construction projects. 3. No water and sewer plans may be sent to the Health Department for review without being previously approved by the City of Fayetteville. In no case shall water or sewer construction be allowed without written Health Department approval. ' 4. Three (3) days written notice shall be required before the beginning of construction. 5. No construction of any kind may begin without an erosion control plan in place in accordance with the City's Excavation and Grading Ordinance. This includes streets, storm drainage, water and sewer. *** end of general *** [1 1 DIVISION 1 - GENERAL PROVISIONS SECTION 1-01: GENERAL DESCRIPTION. The work to be performed under these contract documents consists of providing all labor, materials, equipment, tools, superintendence, and all other services necessary for construction of the project as shown on plans. ' SECTION 1-02: LEGAL ADDRESS OF OWNER. The legal address of the Owner shall be as shown on the cover sheet of the specifications. ' SECTION 1-03: VERIFICATION. Data concerning surface features, present obstructions on or near site, locations cf pipes, roads, etc., have been obtained from sources the Engineer believes reliable, but accuracy of such data is not guaranteed and is ' furnished solely for the accommodation of the Contractor. Use of such data is made at the Contractor's risk and no additional allowance will be granted because of the Contractor's lack of knowledge of existing conditions. The Contractor shall be responsible for the verification of all measurements shown on the drawings and/or other new construction or. the premises. Each bidder is required to form his own opinion cf the character of the ' materials and of ether conditions to be encountered from an inspection of the area, from his own interpretation of test -hole information and from such investigation as he may care to make. SECTION 1-34: LIQUIDATED DAMAGES. Liquidated damages will be assessed in the event cf an overrun of time required to complete ' the work described by these specifications in the amount set forth n the "ADVERTISEMENT FOR BIDS". .he Engineer shall maintain a record of "Consecutive Calendar Days" and "Non -workable Days" from date cf ''NOTICE TO PROCEED". If construction progress is delayed by acts of God and beyond the control of the Contractor, an extension of Construction Tlme may be requested by contractor. Contractor shall pay such damages to Owner prior to acceptance of ' the construction by the Engineer. SECTION 1-05: SAFETY. Contractor shall comply with the Occupational Safety Health Standards Act of 1964, and the latest revision thereof. SECTION 1-06: OFFICE AND SANITARY FACILITIES. A construction ' office will be needed as required by the Contractor when required by law. Sanitary facilities will be required as needed to conform with city or county ordinances or rules. H H 1 I IDIVISION 1 - GENERAL PROVISIONS SECTION 1-C7: CONSTRUCTION ON PRIVATE PROPERTY. A permanent construction easement shall be provided by the Owner for construction improvements across private property, as shown on the easement plans, to be provided by the Engineer to the successful bidder. The Contractor shall not damage or destroy obstructions within area. Satisfactory settlement for such damage shall be made ' by the Contractor directly to the property owner. Pavements, drains, fences, driveways, wells, septic tanks, lines, and etc. shall be restored, immediately following construction of the project, to the original condition thereof as determined and ' approved by the Engineer. The Contractor shall conduct his work so as to interfere as little as possible with traffic. The Contractor shall consider Section 1-14: "MAINTENANCE OF TRAFF=C", of these specifications as pertaining to this area also. Existing underground and/or overhead utilities are not always shown Ion the project plans. The Contractor shall coordinate with all utility companies at a preconstruction conference prior to starting construction. The Contractor shall cooperate with all utility companies in an effort to protect existing utilities. Any variation or elimination of construction and temporary construction easements shall be reflected on the construction ' plans. SECIICN 1-08: NOTIFICATICN OF UTILITY COMPANIES: The Contractor is responsible for informing utility companies forty-eight [48] hours prior to start of construction for the purpose of locating existing utilities. The Contractor is responsible for any and all damage to utility lines he might damage in the course of construction; furthermore, the engineer shall not be held liable for said damages. ' SECTION 1-09: CO -CONTRACTOR BIDS. In the case of two contractors working on the same job, each Contractor shall be responsible for coordinating his work schedule with the other Contractor. Each Contractor shall be responsible for any damage done to his ' respective work by the other contractor. The Engineer shall not be held responsible for any damages of any kind. ' SECTION 1-10: BID PROCEDURES. The Contractor shall bid said project in accordance with construction documents and proposal included. Extra compensation for any unit of construction must he itemized in the proposal and included with the bid. LJ I ' DIVISION 1 - GENERAL PROVISIONS ' SECTION 1-11: SCHEDULE OF OPERATIONS. Before work is started, the contractor shall prepare a detailed schedule of all construction operations that shall not only indicate the sequence of work, but ' also the expected time of starting and completion of each part. The schedule shall be submitted to the Engineer for approval. ' If conditions beyond the control of the contractor justify and the Owner approves a deviation from the expected time, the Contractor shall service the construction schedule in accordance with the ' approved chance. The Owner may require the Contractor to add to his construction forces as well as increase his working hours if operations fall behind the approved schedule to an extent that the completion_ of work within the specified time appears to be doubtful. Connections into the existing facilities shall be so done as to make the least possible interruption to the normal functioning of existing facilities. The timing of this work shall be planned by the Contractor and authorized by the Owner or his agent before proceeding_ Residents and users of existing utilities shall be notified by the Contractor twenty-four [24] hours in advance of service interruptions. SEC=ION 1-12: RIGHTS -OF -'WAY ON PRIVATE PROPERTY. The necessary • ' permanent or temporary Rights -of -Way for the construction will be provided by the Owner. The centerline of pipe line Rights -cf-Way across private prcperty will be marked by the Engineer with stakes set at intervals of sight distance. The Contractor shall be responsible for all damage to crops and other property outside the boundaries of the Rights -of -Way and shall make satisfactory settlement for the damages directly with the property owner and tenant involved, as their interests may require. I [1 H I ' DIVISION 1 - GENERAL PROVISIONS SECTION 1-13: PRCTECT:ON AND MAINTENANCE OF PUBLIC AND PRIVATE PROPERTY. The Contractor shall protect, shore, brace, support, and maintain all underground pipes, conduits, drains, and other underground construction uncovered or otherwise affected by the • construction work performed by him. All pavement, surfacing, driveways, curbs, walks, buildings, utility poles, guy wires, and other surface structures affected by construction cperations in connection with the performance of the contract, together with all sod and shrubs in yards and parks removed or otherwise damaged, shall be restored to the original conditions thereof as determined and approved by the Engineer. All replacements of such underground constructions and surface structures or parts thereof shall be made with new materials, conforming to the requirements of these ' specification or, if not specified, as approved by the Engineer. • The Contractor shall be responsible for all damage to streets, roads, hichways, shoulders, ditches, embankments, culverts, bridges, or other public or private property or facility, regardless of location or character, which may be caused by moving, haulinc, or otherwise transporting equipment, materials, or men to or from the work or any part of the site thereof. The Contractor shall make satisfactory and acceptable arrangements with the Owner of, or the agency or authority having jurisdiction over the damaged property or facility, concerning its repair or replacement or payment of costs incurred in connection with said damages. ' The Contractor is responsible for notifying the affected governing bodies forty-eight [48] hours prior to start of construction and is responsible for any and all fees. SECTION 1-14: MAINTENANCE OF TRAFFIC. The Contractor shall conduct his work so as to interfere as little as possible with public travel, whether vehicular or pedestrian, and shall provide ' and maintain suitable and safe bridges, detours, or other temporary expedients for accommodation of public and private travel. Owners of private drives shall be given reasonable notice by the Contractor, before initiation of construction which would interfere with the normal passage of public or private travel, cf the date and extent of construction involved. In making open -cut street crossings, the Contractor shall not block more than half :1/2of the street at a time. Whenever possible, the Contractor shall widen the shoulder on the opposite side to ' facilitate traffic flow. Temporary surfacing shall be provided as necessary on shoulders. I I 4 I I I H H I I I I H I H H u I DIVISION 1 - GENERAL PROVISIONS SECTION 1-15: PAVEMENT REMOVAL AND REPLACEMENT. Where surfaced streets, walks, drives, cr parking areas are cut, removed, or damaged in the execution of the work, the Contractor shall replace all pavements or other surfacings so removed or damaged to their original, or better, state and condition, to the satisfaction and approval of the Engineer. See Details of various Road Crossings in the Appendix of these specifications. After trench backfill, the Contractor shall provide a gravel surface at least 6 inches in depth which he shall maintain until the permanent pavement is replaced or the expiration of the contract and performance bond period. The gravel shall be of the quality normally used by the Owner and shall have a size gradation that will allow dense compaction and shall be free from lumps or balls of clay or other objectionable materials. Approval of both the material and the source of supply must be obtained from the Engineer prior to delivery of any material on the site of the wcrk. Pavements constructed of asphalt and concrete shall be removed in a careful manner and shall be replaced in accordance with Type : or Type III Road Crossing Details as specified on sheets 2 and 4 in the Appendix of these specifications. Concrete and asphalt shall comply with minimurn requirements shown on project plans. Gravel surfaced streets shall require no paving, but shall comply with Type II Road Crossings, Detail Sheet No. 3 in the Appendix to these specifications. The gravel surface, as specified for Type II Road Crossings, shall be replaced immediately after the trench is back -filled. A trench in a graveled street will be considered as having been repaired when the graveled surface has become stable and is at proper grade. All gravel surfacings, walk, drives, cr parking areas, removed or damaged, shall be replaced with new material as specified. All costs in connection with the removal and replacement of such surfacing, including the temporary gravel surface on asphalt paved streets, shall be included in the unit prices bid for the pay item affected thereby. SECTION 1-16: BARRICADES AND LIGHTS. All streets, roads, highways, or other public thoroughfares which are closed to traffic shall be protected by means of effective barricades on which shall be placed acceptable warning signs. Barricades shall also be located at the nearest intersecting public highway or street on each side of the blocked section. 5 LI LJ I DIVISION 1 - GENERAL PROVISIONS All open trenches and other excavations shall be provided with • suitable barriers, signs, and lights to the extent that adequate protection is provided to the public. Obstructions, such as ' material piles and equipment, shall be provided with sin'_lar warning signs and lights. All barricades and obstructions shall be illuminated by means of warning lights at night. All lights used ' for this purpose shall be kept burning from sunset to sunrise. Materials stored upon or alongside public streets and highways shall be so placed and the work at all times shall be so conducted as to cause the minimum obstruction and inconvenience to the ' traveling public. All barricades and light expenses will be paid by the contractor. SECTION 1-17: FENCES. All existing fences which interfere with the construction operations shall be maintained by the Contractor until the completion cf the work affected thereby, unless written ' permission is cbta:ned from the owner thereof to leave an interfering fence dismantled for an agreed period of time. Where fences must be maintained across the Right -of -Way, adequate gates shall be installed therein. Gates shall be kept closed and locked at all times when not in use. On completion. of the work across any tract cf land, the Contractor ' shall restore all fences tc their original or to a better condition and quality, purchasing new material to replace all materials lost, damaged, or destroyed. Temporary gates installed by the Contractor in any fence line -nay be left in place with the permission of the 'owner and tenant of the property. All materials used in fence repairs or replacements shall be approved by the Engineer. SECTION 1 18: PROGRESS PHOTOGRAPhS. Photographs cf the • construction work will be taken before, during, and upon completion of the construction. Such photographs shall be taker. at the direction of the Engineer. Contractor shall provide a Polarcid camera and all required film for this purpose when requested by the Engineer. I I I I 6 I I I I I I I I I I I I [1 C DIVISION 1 - GENERAL PROVISIONS SECTION 1-19: RESPONSIBIL:TY OF CONTRACTOR FOR BACK?The Contractor shall be responsible, financially and otherwise, for (a) all settlement of trench and other backfill which may occur from time of original backfilling until the expiration of one year after the date of final naytr.ent for the entire contract under which the backfillina work was performed, (b) the refilling and repair of all backfill settlement and the repair or replacement to the original or a better condition of all pavement, top surfacings, driveways, area ways, curbs, gutters, walks, surface structures, utilities, drainage facilities, sod, and shrubbery which have been damaged as a result of backfill settlement operations, and (c) all damage claims or court actions against the Owner for any damage directly or indirectly caused by backfill settlement. The Contractor shall make, or cause tc backfill replacements, or repairs or thereto, within thirty [3C] days after Engineer or Owner. SECTION 1-20: TESTING. Contractor shall facilities for testing systems. Owner testing on the following basis: be made, all necessary replacement appurtenant due notification by the provide all personnel and will provide WATER for A. Pipeline and Pump Station Testing and Clearing - A maximum of twice the capacity of all mains. Storage Tanks Testing and Cleaning - A maximum of twice the capacity of all tanks. Cost of additional water used shall be deducted from Contractor's Final Payment. SECTION 1-21: BASELINES AND BENC_-I4ARKS. The Contractor shall furnish competent personnel with work tools and material and shall assist the Engineer in the establishment of baselines, benchmarks, and other basic reference media needed to control the location and elevation of work under this contract. Thereafter, the Contractor shall carefully preserve such vertical and horizontal control and shall make and be responsible for all measurements from it to the work to be done. The Contractor shall compensate the Engineer through withholding of the final payment by the owner for replacing damaged controls (such as hubs and stakes for horizontal and vertical control) at the rate of $85.00 per hour with a minimum of $275.CC per appearance. C I ' DIVISION 1 - GENERAL PROVISIONS SECTION 1-22: CLASS:F:CATIoN OF EXCAVATED MATERIAL. Excavated material shall be classified as earth excavation and blast rock excavation. Blast rock excavation shall be composed of rock not ' removable by a backhoe chopping and prying action, but requiring drilling and basting or air tools for its removal. ' Chert, slate, sandstone boulders less than six ;6] feet in diameter, or any non -homogenous material shall not be considered blast rock, and shall not be paid as such. ' SECTION 1-23: MEASUREMENT AND PAYMENT. It is the intent of the proposal and special conditions that the total bid, as submitted, shall cover all work shown on the contract drawings and required by ' the specifications and other contract documents. All costs in connection with the work, including furnishing of all construction plant equipment and tools and performing all necessary labor to ' fully complete the work shall be included in the unit and lump sum prices named in the proposal. No item nor work that is required by the contract documents for the proper and successful completion of the contract will be paid outside or in addition to the prices submitted in the proposal. All work not specifically set forth in the proposal as a new item shall be considered a subsidiary obligation of the Contractor and all costs in connection therewith shall be included in the prices named in the proposal. The method of measurement and basis for payment for each item as listed in the bid forms shall be as stipulated in the following subparagraphs: A. Measurement, Retainment and Payment. These items shall be paid ' for on a unit price in place, furnished and installed in accordance with plans and specifications. All payments shall be made on the Engineer's estimated percent of completion, less retainment and '• designated as "PARTIAL PAYMENT" to the Contractor by the Owner. Retainment shall be 1C% of Engineer's Estimated Percentage of Completion of each Bid Item, up to 50% of Total Project Bid figure; ' Thereafter, that amount of retainment shall remain constant until the completion of project. The Unit Bid Price for Water line shall be paid as follows: IA) Pipe in place with Cleanup at ----------------83% B) Accepted Pressure Testing ------------------------------5% C) Safe Chlorine Tests from Health Department 5% D) Cleanup to Road Crossing, fences, yards, fields, etc. - 10% The retainment shall be released after all acceptance tests and cleanup operations have been completed with successful results and acceptance by the City or governing authority. 8 C DIVISION 1 - GENERAL PROVISIONS ' All pipe and encasement pipe shall be measured for payment in a horizontal plane along the centerline of pipe. B. Blast Rock. This item shall be paid for on a unit price per cubic yard as measured in the trench after excavation and before bedding and installation of pipe and shall include all excavation, ' dewatering, sheeting, or shoring as required, embedment, backfill, subsequent handling, and disposal of all rock and waste material and all other items not paid for separately. ' Measurement for payment shall be computed from the actual depth and length of blast rock excavated except that the maximum trench width shall be considered to be the nominal pipe diameter plus eighteen ' [18] inches and the maximum excavation below the installed pipe considered to be six [6; inches. See Detail Sheet No. 16, "Trench Detail", in the Appendix. Rock measurement shall be made by the Engineer's representative. C. Material Payment. The Contractor shall be paid fcr material ' stored cn site within thirty :30] days of delivery to the site or within fifteen [15] days after the Engineer has submitted the invoices to the Owner for payment, whichever is the later date. ' SECTION 1-24: SHOP DRAWINGS. The Contractor shall furnish all Shop Drawings that are required by the Contract Documents. The Contractor shall submit all Shop Drawings sufficiently in advance ' of construction to allow ample time fcr checking, correcting, resubmitting and rechecking and to avoid any delay in progress of the work. The method of measurement and basis fcr payment for each item as listed in the bid forms shall be as stipulated in the following ' subparagraphs: Shop drawings submitted shall be marked with the name of the protect, numbered, and bear the stamp of approval of the Contractor ' as evidence that the Shop Drawings have been reviewed and approved by the Contractor. If the Shop Drawings show variation to the Engineer's intention in his Letter of Transmittal in order that, if ' acceptable and Engineer gives written approval to the variation, suitable action may be taken for proper adjustment; otherwise, the Contractor will not be relieved of the responsibility of executing ' the Work in accordance with the Contract Dccuments, even though such Shop Drawings Cr samples have been otherwise reviewed. I I 9 I I D:V_sI`ON 2 - GENERAL PIPE :NSTALLAT:ON SECTION 2--01: CLEAN:NG, The interior of all pipe and fitting shall be thoroughly cleaned of all foreign matter before being installed and shall be kept clean until the pipe has been jointed. I Every precaution shall be taken to prevent foreign material from entering the pipe while it is being installed. No debris, too_s clothing, or other materials shall be placed on the pipe. No ' hooks of any kind will be a::;,)wed to come in contact with the pre -molded joint or interior of the pipe. SECTION 2-32: INSPECT:CN. Each piece of pipe shall be testes • for defects after its delivery alongside the trench near the point of installation. Cast iron, ductile iron, or vitrified clay pipe and fittings, while suspended and hanging free, shall ' be rung with a light hammer to detect cracks. All defective, damaged, or unsound pipe and fittings shall be rejected ard removed from the site of the work. SECTION 2-03: LAY:NG P:Prc. Pipe shall be protected from lateral lisp=acemer.t by means of backfill specifications and Sheet No. 15 of the Appendix to the Specifications. Under no circumstances ' shall pipe be laid in water, and no pipe shall be =aid under un- suitable weather or trench conditions. ' When jointed in the trench, the pipe shall form a true and smooth line. Pipe shat: not be trimmed except for closures. Pipe not making a good fit Shall be removed. ' The laying of pipe shall begin at the lowest point, and the pipe shall be installed so that the sp_gct ends point in the direction. of the flow. 1 I 1 I I I I 11 1 DIVISION 3 - EARTHWORK ' SECTION 03-Cl: SCOPE. This section covers excavation, trench- ing, rock removal, embedment and backfilling, surfacing, grading, and other appurtenant work. The Contractor shall furnish all ' labor, equipment, and hand tools for earthwork. SECTION 03-02: GENERAL REQUIREMENTS. Excavation work shall be performed in a safe and proper manner with suitable precautions ' being taken against hazards of every kind. Excavations shall provide adequate working space and clearances for the work to be performed therein. Subgrade surfaces for concrete and pipe placement shall be clean and free of loose material of any kind. ' Excavations shall provide adequate clearance for installation and removal of concrete forms. In no case shall excavation faces be undercut for extended footings. ' Back -filling and construction of fills and embankments during freezing weather shall not be done except by permission of the ' Engineer. No backfill, fill, or embankment materials shall be installed on frozen surfaces, nor shall frozen materials, snow, or ice be placed in any backfill, fill, or embankments. t• SECTION 03-03: TRENCH EXCAVATION. All excavation shall be con- sidered unclassified material, and will be included in the line bid item in the proposal. A. Line and Grade. The lines shall be excavated at approximate- ly the locations shown on the pans, or along the lines as I I I I I I designated by the Engineer. grade is shown on the plans, Specifications, the grade of topography of the ground. Unless a specific profile and or designated in the Detail the trench shall follow the B. Extra Depth Excavation. In general, the mains shall be laid at a depth that provides a minimum of three feet of cover below normal existing grade. However, there will be certain areas where it will be necessary to lay at a greater depth to meet future road grades, to clear storm sewers, sanitary sew- ers, and other utility lines. Where these conditions are encountered, lines shall be laid to depths designated by the Engineer. Nc extra payments will be made for such extra depth; a.. costs thereof are to be absorbed in the line bid item in the proposal. 1 L. vavioiviv J — 6ACCTttWUKK 1 C. Foundation. The bottom of the trench shall be graded so that ' the pipe will have an even bearing on good firm soil for its full length. If the trench is excavated too deeply, it shall be back -filled to the proper grade and well tamped. If the natural material in the bottom of the trench Is un- ' suitable to support the pipe, it shall be removed to the depth directed by the Engineer and replaced with suitable material, if available, or crushed rock (1/2" graded). D. Bell Holes. Bell holes shall be dug and shall be large enough to permit ready access to all parts of the joint for assembling and for inspection and to permit bearing as speci- fied above. E. Bracing and Shoring. Except where banks are cut on a stable ' slope, excavation for structures and trenches shall be pro- perly and substantially sheeted, braced and shored, as neces- sary, to prevent caving or sliding, to provide protection for existing structures and facilities. Sheeting, bracing, and shoring shall be designed and built to withstand all loads that might be caused by earth movement or pressure, and shall be rigid, maintaining its shape and position under all cir- cumstances. Trench sheeting shall not be is sufficient to carry trench to the back of the sheeting. after backfilling. When orde ing shall be left permanently pulled unless the pipe strength t loads based on the trench width Also, it shall not be pulled red by the Engineer, wood sheet - in the trench. Where trench sheeting 'is left in place, such sheeting shall not be braced against thpipe, but shall be supported in a manner which will preclude the application of concentrated loads of horizontal thrusts on the pipe. Cross braces in- stalled above the pipe for the Ipurpose of supporting sheeting in the bottom of the triench may be removed after the pipe embedment has been completed. ' F. Protection of Structures. All existing structures, conduits, pipe lines, etc., along the line of the trench shall be pro- tected from damage or injury due to the trenching operation. G. Wet Trench. At all times during pipe laying operations, the trench shall be kept free" of water either by pumping, bailing or drainage. 2 1 I L L DIVISION 3 - EARTHWORK 1 L_ 1 I C L L L I 1 I 1 L I I H. Open Ditch. The Contractor shall not open more trench in advance of pipe laying than is necessary to expedite the work. One block or 400 feet (whichever is the shorter) shall be the maximum length of open trench permitted on any line under construction. In no case shall more than one (1) joint of pipe be :eft in an open trench overnight. Except where tunneling is shown on the plans and is specified or is permitted by the Engineer, all trench excavation shall be open cut from the surface. SECTION 3-04: CONSTRUCTION WITHIN PUBLIC ROADS AND RAILROAD RIGHTS OF WAY: TUNNELING AND BORING. All railroad and highway crossings shall be encased with casing of the lengths and depth shown on the drawings. All casing materials and procedures shall meet the approval of the appropriate agency. In no case shall any boring be performed without prior written approval of the appropriate Right -of -Way agency and written proof of _proper bonding. A. Method of Construction. Casing pipe shall be installed using equipment that encases the hole as the earth is removed. Boring without the concurrent installation of a casing pipe will not be permitted. All joints in casing pipe shall be smooth. Casing pipe shall extend through the entire fill and be installed in a manner that will not disrupt traffic, dam- age roadway grade and surface, or leave a void space between the bore and casing. When directed by the Engineer and as approved by the State Highway Commission or appropriate authority of other road systems, the Contractor shall install the casement pipe in an open trench. The Contractor shall provide traffic control, barricading, compacted backfill, pavement removal and replacement. 3 I I I I B. Material - Casing Pipe. C. 1. Welded steel pipe, new material, 35,000 psi. The following minimum be used: 2 Outside. Pipe 6" 16" 811 18" 10" 24" 12" 24" 14" 24" In lieu of welded sl bonded bituminous cot used. Pipe shall be punched. Pipe shall', Company or an approvei as specified in (1) al In all cases, the c Highway Commission S formed and all operation or his subcontractors, wi way Right -of -Way shall ments, and be under the railroad or highway auth over and control of the R D. Public Travel. Public t: venienced. Streets, side' ings, where not bored, s: the pipe is laid. The or( such as to interfere as streets and alleys. A allowed to leave an open alley overnight. with a minimum yield of wall thicknesses shall 1 Wall Thickness (Inches) Under Highway Under Railroad ' 0.250 0.250 0.250 0.312 0.250 0.375 0.250 0.375 0.250 0.275 :eel, as specified above, asbestos ited corrugated metal pipe may be .4 gauge. Connection shall be match be as manufactured by Armco Steel I equal. Casing diameters shall be )ove. ;ing used must meet Arkansas State :cifications. tilroad Rights -of -Way. All work per- s of the Contractor, his employees, :hin the limit of railroad and high - )e in conformity with the require- :ontrol (through the Owner), of the )rity owning or having jurisdiction .ght-of-Way in each case. ' ravel shall not be needlessly incon- talks, and private driveway cross- iall be promptly back -filled after ler of trenching operations shall be .ittle as possible with the use of no time will- the Contractor be cut street, sidewalk, driveway, or H I 4 1 I C 1 DIVISION 3 - EARTHWORK 1 ' The Contractor shall schedule his work so as to leave over- night no more than ;.5 feet of open trench or only the last joint of pipe installed. Such open trench shall be barri- caded completely with sawhcrses or rope as approved by the Engineer, and warning lights or battery operated electric flashers properly arranged to warn all traffic of the open trench and lighted as dusk. Such open trench may be covered '• with steel plates of such strength as to carry pedestrial traffic, subject to approval of the Engineer. ' SECTION 03-05: ROCK EXCAVATION. A. Undercut and Embedment. When the excavation is made through rock or other material too hard to be readily removed for ' admitting the bell of the pipe, the trench shall be excavated at least six (6) inches deeper than the grade of the outside bottom of the barrel of the pipe, and refilled and tamped t with suitable excavated materials, SB-2 Base, or fill sand as directed by the Engineer. B. Blasting. For rock excavation the Contractor may choose the option of drilling and blasting rock for easy removal. The Contractor's methods of blasting shall conform with the Asso- ciated General Contractor's Manua: of Accident Prevention in t Construction, and the National Fire Protection Association NFPA No. 495 - Code for the Manufacture, Transportation, Storage and Use of Explosives and Blasting Agents. Such ' blasting shall be performed as approved by the Engineer. The Contractor shall employ someone experienced and bonded in ex- plosives and blasting to perform all explosive and blasting work. The Contractor shad be held responsible for noncom- pliance. Prior to blasting, the Contractor shall notify all adjacent ' utilities. Care shall be exercised by the Contractor to prevent shattering rocks beyond required limits of excava- tion. This shall be accomplished with the charge holes pro- f perly located and drilled to correct depth for charges used. The charges shall all be limited in size to minimum required to permit reasonable removal of material by excavating equip- ment with "over -break" effects corrected by the removal of ' broken rock and replacement with approved suitable material. Generally it is suggested that slow blow charges be used and blasting be conducted under cover of mats so constructed to prevent scattering of fragments. ' 1 I I DIVISION 3 - EARTHWORK I SECTION 03-06: BACKFILLING' After the pipes and joints have been inspected and approved, the trench shall be filled to a depth of one (1) foot over the top of the pipe with selected material free of clods and stones. Such select material shall be deposited and compacted in a manner to firmly hold and maintain the pipe in proper position and alignment during subsequent pipe jointing, embedment and backfilling operations. All trench backfill above pipe embedment shall conform to the following requirements when so directed by the Engineer: A. Tamped Backfill. Tampe full depth of the tren shoulders, curbs, sidew construction, or structu be finely divided job e organic 'material and st material may be placed hydrohammer to finisb g tent sufficient to obt density with the metho will be'tested in accord backfill will be required for the h under roads, driveways, highway lks, gutters, and other surfaces, es. Tamped backfill materials shall cavated material free from debris, nes larger than 3/4". The backfill n one operation for tamping with the ade, but shall have a moisture con - in ninety percent (90%) of maximum of compaction used. Such density nce with AASHO Designation T147-54. B. Uncompacted Backfill. Mechanical compaction of trench back - fill above pipe embedments in locations other than those hereinbefore specified will not be required, however, com- plete water inundation of backfill will be required. Uncompacted earth backfilll material which is to be placed above embedments shall bie free of brush, roots more than two (2) inches in diameter, debris, and boulders, in certain por- tions of the trench depth. C. Inundated Sand Backfill.j At the option of the Contractor, inundated sand may be installed in lieu of tamped backfill in any of the above locations where, in the opinion of the Engi- neer, the use of water for this purpose would cause no damage to adjacent property or buried utilities. Sand for inundated sand backfill shall be free from lumps, rubbish, roots, cinders, and other objectionable material; not more than twenty-five. percent (25%) shall be retained on a No. 4 sieve, and not more than ten percent (10%) shall pass a No. 200 sieve. 6 H I I I C L C I I C C r C C J I DIV=SIGN 3 - EARTHWORK 1 LI I The general procedure to be employed in the inundation of sand backfill with water shall be submitted by the Contractor and approved by the Engineer prior to starting operations thereunder. Operational details in connection therewith shall be acceptable to the Engineer at all times. D. Crushed Rcck Backfill. In lieu of the tamped backfill, the Contractor may fill the full depth of the trench with a crushed rock, as approved by the Engineer. After placement, the crushed rock shall be tamped to ensure a mechanical interlock of particles. SECTION 03-07: STREAM CROSSINGS. A concrete encasement of six (6) inches minimum thickness shall be installed around the pipe '• at such places as are indicated on the plans or as directed by the Engineer to provide extra protection to the pipe where it C I I LI L C L r crosses creek or stream water courses. SECTION 03-08: PROTECTION OF TRENCH BACKFIL:, IN DRAINAGE COURSES. Where trenches are constructed in or across roadway ditches or other water courses, suitable ditch checks as approved by the Engineer shall- be installed as directed. Ditch checks may be of creosote treated lumber, stone, or concrete as authorized. In any case, the ditch check shall extend not less than two (2) feet below the original ditch or water course bottom for the full bottom and side slopes thereof. SECT=ON 03-09: DISPOSAL CF EXCESS EXCAVATED MATERIAL. On both public and private property, excess excavated materials not required for backfill or grading shall be removed from the site of excavation by the Contractor. The Contractor shall be respon- sible for the proper disposal of such material to the satisfac- tion of the Engineer or the Owner of the disposal site. Excess excavated materials from trenches located ir, open fields shall be distributed directly back over the pipe line and within the pipe line Right-cf-Way to a maximum depth of six (6) inches above the original ground surface, at and across the trench and with uniform side slcpes. Grubbed and excavated material not suitable for backfill, such as rock, trees, rccts, etc., shall be PROPERLY DISPOSED OF by the Ccntractor. Such items SHALL NOT be left on the construction site. 7 I Li I I Ln c'r1uN v -ii: PAVED SURFACES. Paved surfaces shall be removed I and replaced in kind to the satisfaction of the Engineer. b8CTSUN VS -11: GRADING AND SEEDING. After backfilling has been completed and settled, all areas on the site of the work which are to be graded shall be brlought to grade at the specified ele- vations, slopes, and contours. Slopes shall be trimmed and dressed by hand and other Isurfaces so graded that effective drainage is secured. Grading, and surfacing shall be completed to the satisfaction of the Engineer. Before sowing any seed, all 'shaping and dressing of such areas shall have been completed to the satisfaction of the Engineer and the areas prepared to receive the seed by using a disc spiker or other implement as approved by the Engineer. Seed used shall be first quality and shall be a mixture approved by the Owner and the Engineer. No seeding shall be done during windy weather or when the ground is frozen, wet, or otherwise in a non -tillable condition. Full advantage shall be taken of time and weather conditions best suited for seeding, and such time of seeding shall be subject to the approval of the Engineer. The Contractor shall maintai expense, until final accepta shall consist of watering, m other work as may be necessa condition. All water requi work and maintenance shall b the Contractor. all new seeded areas at his own ce of the project. Maintenance lching, protecting, replacing, and y to keep the work in satisfactory ed in connection with the seeding furnished by and at the expense of SECTION 03-12: RESODDING. -All established lawn areas cut by the line of trench or damaged during the course of the work shall be resodded, after completion of construction, to the complete satisfaction of the property owner. All sod used shall be of the same type removed or damaged) shall be of the best quality, and when placed, shall be live, fresh, growing grass. All sod shall be procured - from areas where the soil is fertile nand contains a high percentage of loamy topsoil, and from areas that have been grazed or moved sufficiently to form a dense turf. The sod shall be transplanted harvested unless it is stack( satisfactory to the Engineer moist and protected from exp( In no event shall more than c cutting and planting of the s( within 24 hours from the time it is d at its destination in a manner All sod in stacks shall be kept sure to the sun and from freezing. ne week elapse between the time of C I I I f1 1 I I I I I LI I I DIVISION 3 - EARTHWORK Before placing or depositing sod on areas to be sodded, all shap- ing and dressing of the area shall have been completed to the satisfaction of the Engineer. After the shaping and dressing have been completed, commercial fertilizer, of a type as approved •' by the Engineer, shat; be applied uniformly over the areas so prepared in a manner and in amounts as recommended by the manu- facturer and harrowed 'Lightly. Sodding shall follow immediately. All sodding shall be done during the period from March 15 tc Cctober 1, unless written permission is given by the Owner to ' extend the planting season. SECTION 03-13: PRESERVATION OF TREES AND SHRUBS. No trees shall be removed outside the excavation limits, except where their ' removal is authorized by the Engineer. Main tree roots shall not be cut except where they are within the ' area to be occupied by a pipe or structure. Excavation shall be done by hand where necessary to prevent injury to roots cr trees. Where trees are on the line of trench or adjacent thereto and ' conditions are such that tunneling beneath the tree can be acccm- plished without damage thereto, tunneling will be required. Where it is impossible to tunnel under trees on the line of trench, such trees shall be removed and disposed of by, and at the expense of, the Contractor and to the satisfaction of the property owner. Trees which are left standing shall be adequate- ' y protected from permanent damage by construction operation. Trimming of standing trees where required shall be as directed by the Engineer. All shrubbery damaged or removed by the Contractor shall be replaced to the satisfaction of the Owner thereof, by and at the expense of the Contractor. SECTION C3-14: REMOVAL OF WATER. The Contractor shall provide and maintain adequate de -watering equipment to remove and dispose of all surface and ground water entering excavations, trenches, or other parts of the work. Each excavation shall be kept dry ' during subgrade preparation and continually thereafter until the • structure to be built, or the pipe line to be installed therein. =is completed to the extent that no damage from hydrostatic pres- sure, floatation, or other causes will result. ' All excavations for concrete structures which extend down to or below the static ground water elevations shall be de -watered by ' lowering and maintaining the ground water surface beneath such excavations a distance of not less than 12 inches below the bot- tom of the excavation. g J I I DIVISION 3 - EARTHWORK urface water shall be diverted or otherwise prevented from entering excavated areas or trenches, to the greatest extent practicable without causing damage to adjacent property. The Contractor will be heldlresponsible for the condition of any pipe line, or conduit which he (the Contractor) may use for drainage purposes, and all pipes or conduits shall be left clean and free from sediment. J etr1'1UIV ui-ID: MEASUREMENT paid for as the labor and ma place Bid Items, as furnish plans and specification. Engineer's estimated percent holdback shall be released completed with successful r Governing authority. SECTION 03-16: WATER LINE A ing and paralleling of wate accordance with the latest r Pertaining to PUBLIC WATER S of Health. Uncased water 11 more from any sewer line. or,t,.i1t�iv uJ-1I: Y1PE EMHEUM rately graded to provide uni barrel between bell holes. character, such as uncemente bedding material, and unifo bedding material will not b Engineer for particular exce bottom materials will not a pipe length the excavations cient to allow a minimum de herein :and detailed on the p The details of trenching, shown on the drawings and follows: AND PAYMENT. These items shall be erials are provided for complete in d and installed in accordance with 11 payments shall be made on the of completion, less 10%. The 10% fter all acceptance tests have been suits, and acceptance by the City or SEWER LINE SEPARATION. The cross - lines and sewer lines shall be in ision of the "Rules and Regulations PLIES" of the Arkansas State Board s shall be separated by 10 feet or NT. Trench bottoms shall be accu- orm bearing and support for the pipe When the trench bottom is of proper granular material or other natural m shaping can be executed, foreign required except as directed by the tions in construction.. When trench low -uniform bearing for the entire shall be carried to a depth suffi- th of bedding material, as specified an, to be placed under the pipe. !learances, and pipe embedment are le character of such materials are as I I Li I [I I I Li I I I 10 ' I 1 DIVISION 3 - EARTHWORK IA. Granular Bedding shall be crushed stone or grave_ with not less than 95% passing 3/4 inch and not less than 95% retained on a No. 4 sieve; to be placed in not more than a 12 inch layer in the trench bottom and graded, shaped and compacted ' by slicing with a shovel or other approved means to provide uniform continuous support for the installed pipe between bell holes. B. Compacted Bedding shall be finely divided, job -excavated material free from debris, organic material, and stones, and ' compacted to a uniform density which will prevent displace- ment of the pipe during subsequent operations as approved by the Engineer; granular bedding material may be substituted for all or part of compacted bedding, but at no additional- ' cost to the Owner. After each joint of pipe has been graded, aligned, and placed ' in final position on the bedding material, and shoved home, sufficient pipe bedding material shall be deposited and com- pacted under and around each side of the pipe and back of the bell, or end thereof, to firmly hold and maintain the pipe in ' proper position and alignment during subsequent pipe joint- ing, embedment, and backfilling operations. SECTION 03-18: TRENCH BACKFILL Trench backfill above pipe embedment shall conform to one of the following requirements: A. Compacted Backfil: shall be firmly divided material free from debris and organic material, but may contain rubble and detritus from rock excavation at certain levels of the trench depth. This material, with a sufficient moisture content, may be placed in lifts and mechanically tamped to 9C% maximum density as determined by AASHO Standard Method A -T-147-54 (using AASHC T-99-57 as a compacted control test), or the '• entire trench depth may be back -filled and the required com- paction obtained by tamping with a hydrohammer or by inunda- tion with water. ' The method used in obtaining compaction shall be approved by the Engineer. Granular bedding material may be used as com- pacted backfill at the option of the Contractor, but at no ' additional cost to the Owner. Uncompacted Backfi=l shall be free of brush, roots more than 1 2 inches in diameter, debris, and junk, but may contain rub- ble and detritus from rock excavation, stones, and boulders at certain levels of the trench depth. Placement of the material shall be by methods approved by the Engineer. ' 11 L I DIVISION 3 EARTHWORK I [SJ Inundated Sand may, at th1e Contractor's option, be installed in lieu of tamped backfill where, in the opinion of the Engi- neer, the use of water for this purpose would cause no damage to adjacent property or buried utilities. Sand for inundated sand backfill shall be free of lumps, rub- bish, roots, cinders, and other objectionable material; not more than 25% shall be retained on a No. 4 sieve, and not more than 10% shall pass a No. 200 sieve. The inundation of earth shall be done in such' installed pipe or its e least amount of water poi able amount of settlement ground level; the water from the top of the pip probe attached to a hose ding material in any cons shall be added during th pletion of the operation obtained. If for reason stances, the backfillingi stages if so authorized b' (water settled) or sand backfill a manner as to not disturb the bedment material, and to use the sible in obtaining the- most desir- Trenches shall not be brought to shall be introduced to the trench, embedment upward, through a pipe being careful not to_ disturb bed- quential nature. Backfill material inundation process so that at com- a desired surface elevation will be of porous soil, or other circum- and inundations may proceed by the Engineer. This general procedure to be employed in the inundation of sand backfill with water shall be submitted by the Contractor to, and approved by, the Engineer prior to starting opera- tions thereunder. operational details in connection there- with shall be acceptable to the Engineer at all times. Compacted backfill shall be required where beneath pavements, surfacing, driveways, curbs, gutters, walks, or other surface construction or structures or where in road or highway shoul- ders or beneath areas where sod is to be replaced. Placement of trench backfill material will proceed in such a manner, as approved by the Engineer, that no excessive loads, shocks, or impacts will be imposed on the installed pipe which would result in pipe injury or displacement. Compact masses of still, solidated material, or volume shall not be pent the trench unless cushi backfill above the pipe e mucky clay or gumbo, or other con - ;tone more than one cubic foot in tted to fall more than 5 feet into fined by at least 2 feet of loose tbedment. 12 I [1 I I I J I I I I I I I I C I I I L I I I I I I I I I I DVISION 3 - EARTHWORK No trench backfill material containing rock, or rock exca- vation detritus, steal: be placed in the upper 18 inches of the trench except with the specific permission of the Engi- neer in each case, ncr shall any hard rock, stone or boulder larger than 8 inches in its greatest dimension be placed within 3 feet of the top of the pipe. Large stones may be placed in the remainder of the trench backfill only if well separated and so arranged such that no interference with backfill compaction or settlement will result. Additional backfilling may be necessary at a later date before paving or other surfacing is installed or completed. Trenches to receive sod or seeding shall be topped with 12 inches of topsoil or material equal to that adjacent tc the - trench at the ground surface. SECTION 03-19: GRUBBING AND CLEARING. The Contractor is respon- sible for grubbing and clearing all those areas within the con- struction limits in which he performs work. The Contractor shall properly dispose of all rubble, debris, rocks, etc. He shall also clean and dress up the construction site. SECTION 03-20: ROAD RA:LRCAD, PIPELINE, AND UTILITY SERVICE CROSS:NGS. All construction intersection or paralleling an existing road, highway, railroad, pipeline, or utility shall conform to the requirements established within the jurisdiction of the interested governing authorities. A. State Highway and County Road Permits. Verbal permission for the construction across and under state and county highways has been obtained by the Engineer. However, the Contractor shall be required to post deposits which shall be returnable upon approval and acceptance by the State Highway Department, the highway department of the county or counties in which the project is located, or any other proper governing authority. No work order shall be issued until such deposits have been made. B. Local Natural Gas Company. The local gas company sets forth the following requirements for crcssing their pipe lines: 1. The proposed water line should be constructed so that it will cross under Cr over the gas line with a minimum clearance of 12". ' 2. It is desirable that the waterline cross the gas pipe- line, as near as possible, at right angles. I 13 E I Li I 3. No structure, appuritenance or related fitting will be placed over or under1 said pipeline which will hinder or interfere with the normal operation and maintenance of the pipeline. 4. Written notice shall be provided the area representative, as shown on Plan's cover sheet, in sufficient time prior to construction activities so that the local gas company representative may be present during the construction of the line at the crossings. 5. The approaches to the gas pipeline shall be made so that the gas pipeline will be exposed only the minimum length of time. If it is evident that the ditch- will cave in at the point of crossing the gas line, cribbing will be requested at this location. 6. Sufficient precaution should be taken in the use of heavy construction equipment so that no damage will be done to the gas pipeline. The use of such heavy equipment over the gas lines will be reduced to an absolute minimum. Furthermore, if conditions so require, the gas pipelines will be bridged or matting will be used in connection with the operation of, such equipment to prevent possible damage to the gas lines. 7. The location of the point of crossing should be identi- fied by the best practical method. 8. The water main shall parallel gas mains at a perpendi- cular distance of 20 !feet or more. C. Local Power and Light Companies. The local power and light companies set forth the following requirements for construc- tion of water mains within their easements: 1. Construct water main parallel to power lines at a_perpen- dicular distance of five (5) feet or more. 2. Advance notice shall be given if their facilities inter- fere with construction. I I I I I I I I I I L r I 14 , ' § 1926.606 29 CFR Ch. XVII (7-1-92 Edition) I H E I I I I I L I I I LJ' (6) Obstructions shall not be laid on or across the gangway. (7) The means of access shall be ade- quately illuminated for its full length. (8) Unless the structure makes it im- possible, the means of access shall be so located that the load will not pass over employees. (c) Working surfaces of barges. (1) Employees shall not be permitted to walk along the sides of covered light- ers or barges with coamings more than 5 feet high, unless there is a 3 -foot clear walkway, or a grab rail, or a taut handline is provided. (2) Decks and other working sur- faces shall be maintained in a safe condition. (3) Employees shall not be permitted to pass fore and aft, over, or around deckloads, unless there is a safe pas- sage. (4) Employees shall not be permitted to walk over deckloads from rail to coaming unless there is a safe passage. If it is necessary to stand at the out- board or inboard edge of the deckload where less than 24 inches of bulwark, rail, coaming, or other protection exists, all employees shall be provided with a suitable means of protection against falling from the deckload. (d) First -aid and lifesaving equip- ment. (1) Provisions for rendering first aid and medical assistance shall be in accordance with Subpart D of this part. (2) The employer shall ensure that there is in the vicinity of each barge in use at least one U.S. Coast Guard -ap- proved 30 -inch lifering with not less than 90 feet of line attached, and at least one portable or permanent ladder which will reach the top of the apron to the surface of the water. If the above equipment is not available at the pier, the employer shall furnish it during the time that he is working the barge. (3) Employees walking or working on the unguarded decks of barges shall be protected with U.S. Coast Guard -ap- proved work vests or buoyant vests. (e) Commercial diving operations. Commercial diving operations shall be subject to subpart T of part 1910, §§ 1910.401-1910.441, of this chapter. [39 FR 22801, June 24, 1974, as amended at 42 FR 37674. July 22, 1977] § 1926.606 Definitions applicable to this subpart. (a) Apron —The area along the wa- terfront edge of the pier or wharf. (b) Bulwark —The side of a ship above the upper deck. (c) Coaming—The raised frame, as around a hatchway in the deck, to keep out water. (d) Jacob's ladder —A marine ladder of rope or chain with wooden or metal rungs. (e) Rail, for the purpose of § 1926.605, means a light structure serving as a guard at the outer edge of a ship's deck. Subpart P —Excavations AUTHoarTY: Sec. 107, Contract Worker Hours and Safety Standards Act (Construc- tion Safety Act) (40 U.S.C. 333); Sees. 4, 6, 8, Occupational Safety and Health Act of 1970 (29 U.S.C. 653, 655, 657): Secretary of Labor's Order No. 12-71 (36 FR 8754), 8-76 (41 FR 25059), or 9-83 (48 FR 35736), as ap- plicable, and 29 CFR part 1911. SOURCE: 54 FR 45959, Oct. 31, 1989, unless otherwise noted. § 1926.650 Scope, application, and defini- tions applicable to this subpart. (a) Scope and application. This sub- part applies to all open excavations made in the earth's surface. Excava- tions are defined to include trenches. (b) Definitions applicable to this subpart. Accepted engineering practices means those requirements which are compatible with standards of practice required by a registered professional engineer. Aluminum Hydraulic Shoring means a pre-engineered shoring system com- prised of aluminum hydraulic cylin- ders (crossbraces) used in conjunction with vertical rails (uprights) or hori- zontal rails (walers). Such system is designed, specifically to support the sidewalls of an excavation and prevent cave-ins. Bell-bottom pier hole means a type of shaft or footing excavation, the bottom of which is made larger than the cross section above to form a belled shape. I 218 Occupational Safety and Health Admin., Labor § 1926.650 ' Benching (Benching system) means a method of protecting employees from cave-ins by excavating the• sides of an excavation to form one or a series of horizontal levels or steps, usually with vertical or near -vertical surfaces between levels. Cave-in means the separation ofa mass of soil or rock material from the side of an excavation, or the loss of soil from under a trench shield or sup- port system, and its sudden movement into the excavation, either by falling or sliding, in sufficient quantity so that it could entrap, bury, or other- wise injure and immobilize a person. Competent person means one who is capable of identifying existing and predictable hazards in the surround- ings, or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authoriza- tion to take prompt corrective meas- ures to eliminate them. Cross braces mean the horizontal members of a shoring system installed perpendicular to the sides of the exca- vation, the ends of which bear against either uprights or wales. Excavation means any man-made cut, cavity, trench, or depression in an earth surface, formed by earth remov= al. Faces or sides means the vertical or inclined earth surfaces formed as a result of excavation work. Failure means the breakage, dis- placement, or permanent deformation of a structural member or connection so as to reduce its structural integrity and its supportive capabilities. Hazardous atmosphere means an at- mosphere which by reason of being ex= plosive, flammable; poisonous, corro- sive, oxidizing, irritating, oxygen defi- cient, toxic, or otherwise harmful, may cause death, illness, or injury. Kickout means the accidental rel lease or failure of a cross brace. Protective system means a method of protecting employees from cave-ins; from material that could fall or roll from an excavation face or into an exL cavation, or from the collapse of adjal cent structures. Protective systems in; clude support systems, sloping and benching systems, shield systems, and other systems that provide the necesL sary protection. Ramp means an inclined walking or working surface that is used to gain access to one point from another, and is constructed from earth or from structural materials such as steel or wood. Registered Professional Engineer means a person who is registered as a professional engineer -in the state where the work is to be performed. However, a professional engineer, reg- istered in any state is deemed to be a "registered professional engineer" within the meaning of this standard when approving designs for "manufac- tured protective systems" or "tabulat- ed data" to be used in interstate com- merce. Sheeting means the members of a shoring system that retain the earth in position and in turn are supported by other members of the shoring system. Shield (Shield system) means a structure that is able to withstand the forces imposed on it by a cave-in and thereby protect employees within the structure. Shields can be permanent structures or can be designed to be portable and moved along as work pro- gresses. Additionally, shields can be either premanufactured or job -built in accordance with § 1926.652 (c)(3) or (c)(4). Shields used. in trenches are usually referred to as "trench boxes" or "trench shields." Shoring (Shoring system) means a structure such as a metal hydraulic, mechanical or timber shoring system that supports the sides of an excava- tion and which is designed to prevent cave-ins. Sides. See "Faces." Sloping (Sloping system) means a method of protecting employees from cave-ins by excavating to form sides of an excavation that are inclined away from the excavation so as to prevent cave-ins. The angle of incline required to prevent a cave-in varies with differ- ences in such factors as the soil type, environmental conditions of exposure, and application of surcharge loads. Stable rock means natural solid min- eral material that can be excavated with vertical sides and will remain intact while exposed. Unstable rock is considered to be stable when the rock material on the side or sides of the ex - I I I I I I I I I I I 1 I I I I 19 I I § 1926.651 29 CFR Ch. XVII (7-1-92 Edition) I I 1 HI J I I I LJ I I I I I L I I cavation is secured against caving -in or movement by rock bolts or by another protective system that has been de- signed by a registered professional en- gineer. Structural ramp means a ramp built of steel or wood, usually used for vehi- cle access. Ramps made of soil or rock are not considered structural ramps. Support system means a structure such as underpinning, bracing, or shoring, which provides support to an adjacent structure, underground in- stallation, or the sides of an excava- tion. Tabulated data means tables and charts approved by a registered profes- sional engineer and used to design and construct a protective system. Trench (Trench excavation) means a narrow excavation (in relation to its length) made below the surface of the ground. In general, the depth is great- er than the width, but the width of a trench (measured at the bottom) is not greater than 15 feet (4.6 m). If forms or other structures are installed or constructed in an excavation so as to reduce the dimension measured from the forms or structure to the side of the excavation to 15 feet (4.6 m) or less (measured at the bottom of the excavation), the excavation is also con- sidered to be a trench. Trench box See "Shield." Trench shield See "Shield." Uprights means the vertical mem- bers of a trench shoring system placed in contact with the earth and usually positioned so that individual members do not contact each other. Uprights placed so that individual members are closely spaced, in contact with or interconnected to each other, are often called "sheeting." Wales means horizontal members of a shoring system placed parallel to the excavation face whose sides bear against the vertical members of the shoring system or earth. § 1926.651 General requirements. (a) Surface encumbrances. All sur- face encumbrances that are located so as to create a hazard to employees shall be removed or supported, as nec- essary, to safeguard employees. (b) Underground installations. (1) The estimated location of utility in- stallations, such as sewer, telephone, fuel, electric, water lines, or any other underground installations that reason- ably may be expected to be encoun- tered during excavation work, shall be determined prior to opening an exca- vation. (2) Utility companies or owners shall be contacted within established or cus- tomary local response times, advised of the proposed work, and asked to es- tablish the location of the utility un- derground installations prior to the start of actual excavation. When utili- ty companies or owners cannot re- spond to a request to locate under- ground utility installations within 24 hours (unless a longer period is re- quired by state or local law), or cannot establish the exact location of these installations, the employer may pro- ceed, provided the employer does so with caution, and provided detection equipment or other acceptable means to locate utility installations are used. (3) When excavation operations ap- proach the estimated location of un- derground installations, the exact lo- cation of the installations shall be de- termined by safe and acceptable means. (4) While the excavation is open, un- derground installations shall be pro- tected, supported or removed as neces- sary to safeguard employees. (c) Access and egress —(1) Structural ramps. (i) Structural ramps that are used solely by employees as a means of access or egress from excavations shall be designed by a competent person. Structural ramps used for access or egress of equipment shall be designed by a competent person qualified in structural design, and shall be con- structed in accordance with the design. (ii) Ramps and runways constructed of two or more structural members shall have the structural members connected together to prevent dis- placement. (iii) Structural members used for ramps and runways shall be of uni- form thickness. (iv) Cleats or other appropriate means used to connect runway struc- tural members shall be attached to the bottom of the runway or shall be at - I 220 Occupational Safety and Health AdmIin., Labor § 1926.651 ' tached in a manner to prevent trip- ping. (v) Structural ramps used in lieu of steps shall be provided with cleats or other surface treatments on the top surface to prevent slipping. 1 (2) Means of egress from trench exc¢ vations. A stairway, ladder, ramp or other safe means of egress shall be lo- cated in trench excavations that are 4 feet (1.22 m) or more in depth so as to require no more than 25 feet (7.62 m) of lateral travel for employees. (d) Exposure to vehicular traffic. Employees exposed to public vehicular traffic shall be . provided with, arid shall wear, warning vests or other suit; able garments marked with or made of reflectorized or high -visibility materi al. (e) Exposure to falling loads. No em ployee shall be permitted underneath loads handled by lifting or digging equipment. Employees shall be re- quired to stand away from any vehicle being loaded or unloaded to avoid being struck by any spillage or.falling materials. Operators may remain iii the cabs of vehicles being loaded or unloaded when the vehicles are equipped, in accordance with § 1926.601(b)(6), to provide adequate protection for the operator during loading and unloading operations. (f) Warning system for mobile equip- ment. When mobile equipment is opera ated adjacent to an excavation, or when such equipment is required to approach the edge of an excavation] and the operator does not have a clear and direct view of the edge of the ex! cavation, a warning system shall be utilized such as barricades, hand or mechanical signals, or stop logs. If pos! sible, the grade should be away from the excavation. (g) Hazardous atmospheres —(1) Testing and controls. In addition to the requirements set forth in subparts D and E of this part (29 CFR 1926.50! 1926.107) to prevent exposure to harmful levels of atmospheric con! taminants and to assure acceptable ate, mospheric conditions, the following re' quirements shall apply: (i) Where oxygen deficiency (atmos; pheres containing less than 19.5 per! cent oxygen) or a hazardous atmos� phere exists or could reasonably be ex petted to exist, such as in excavations in landfill areas or excavations in areas where hazardous substances are stored nearby, the atmospheres in the • excavation shall be tested before em- ployees enter excavations greater than 4 feet (1.22 m) in depth. (ii) Adequate precautions shall be taken to prevent employee exposure to atmospheres containing less than 19.5 percent oxygen and other hazardous atmospheres. These precautions in- clude. providing proper respiratory protection or ventilation in accordance with subparts D and E of this part re- spectively. (iii) Adequate precaution shall be taken such as providing ventilation, to prevent employee exposure to an at- mosphere containing a concentration of a flammable gas in excess of 20 per- cent of the lower flammable limit of the gas. (iv) When controls are used that are intended to reduce the level of atmos- pheric contaminants to acceptable levels, testing shall be conducted as often as necessary to ensure that the atmosphere remains safe. (2) Emergency rescue equipment. (i) Emergency rescue equipment, such as breathing apparatus, a safety harness and line, or a basket stretcher, shall be readily available where hazardous at- mospheric conditions exist or may rea- sonably be expected to develop during work in an excavation. This equipment shall be attended when in use. (ii) Employees entering bell-bottom pier holes; or other similar deep and confined footing excavations, shall wear a harness with a life -line securely attached to it. The lifeline shall be separate from any line used to handle materials, and shall be individually at- tended at all times while the employee wearing the lifeline is in the excava- tion. (h) Protection from hazards associ- ated with water accumulation. (1) Em- ployees shall not work in excavations in which there is accumulated water, or in excavations in which water is ac- cumulating, unless adequate precau- tions have been taken to protect em- ployees against the hazards posed by water accumulation. The precautions necessary to protect employees ade- quately vary with each situation, but I I Li I I I I I I I I I I I I I I § 1926.651 29 CFR Ch. XVII (7-1-92 Edition) I I I I I I I I I I I [1 I I I I could include special support or shield systems to protect from cave-ins, water removal to control the level of accumulating water, or use of a safety harness and lifeline. (2) If water is controlled or prevent- ed from accumulating by the use of water removal equipment, the water removal equipment and operations shall be monitored by a competent person to ensure proper operation. (3) If excavation work interrupts the natural drainage of surface water (such as streams), diversion ditches, dikes, or other suitable means shall be used to prevent surface water from en- tering the excavation and to provide adequate drainage of the area adja- cent to the excavation. Excavations subject to runoff from heavy rains will require an inspection by a competent person and compliance with pars- graphs (h)(1) and (h)(2) of this sec- tion. (i) Stability of adjacent structures. (1) Where the stability of adjoining buildings, walls, or other structures is endangered by excavation operations, support systems such as shoring, brac- ing, or underpinning shall be provided to ensure the stability of such struc- tures for the protection of employees. (2) Excavation below the level of the base or footing of any foundation or retaining wall that could be reason- ably expected to pose a hazard to em- ployees shall not be permitted except when: (i) A support system, such as under- pinning, is provided to ensure the safety of employees and the stability of the structure; or (ii) The excavation is in stable rock; or (iii) A registered professional engi- neer has approved the determination that the structure is sufficently re- moved from the excavation so as to be unaffected by the excavation activity: or (iv) A registered professional engi- neer has approved the determination that such excavation work will not pose a hazard to employees. (3) Sidewalks, pavements, and appur- tenant structure shall not be under- mined unless a support system or an- other method of protection is provided to protect employees from the possible collapse of such structures. (j) Protection of employees from loose rock or soil. (1) Adequate protec- tion shall be provided to protect em- ployees from loose rock or soil that could pose a hazard by falling or roll- ing from an excavation face. Such pro- tection shall consist of scaling to remove loose material; installation of protective barricades at intervals as necessary on the face to stop and con- tain falling material; or -other means that provide equivalent protection. (2) Employees shall be protected from excavated or other materials or equipment that could pose a hazard by falling or rolling into excavations. Pro- tection shall be provided by placing and keeping such materials or equip- ment at least 2 feet (.61 m) from the edge of excavations, or by the use of retaining devices that are sufficient to prevent materials or equipment from falling or rolling into excavations, or by a combination of both if necessary. (k) Inspections. (1) Daily inspections of excavations, the adjacent areas, and protective systems shall be made by a competent person for evidence of a sit- uation that could result in possible cave-ins, indications of failure of pro- tective systems, hazardous atmos- pheres, or other hazardous conditions. An inspection shall be conducted by the competent person prior to the start of work and as needed through- out the shift. Inspections shall also be made after every rainstorm or other hazard increasing occurrence. These inspections are only required when employee exposure can be reasonably anticipated. (2) Where the competent person finds evidence of a situation that could result in a possible cave-in, indications of failure of protective systems, haz- ardous atmospheres, or other hazard- ous conditions, exposed employees shall be removed from the hazardous area until the necessary precautions have been taken to ensure their safety. (I) Fall protection. (1) Where em- ployees or equipment are required or permitted to cross over excavations, walkways or bridges with standard guardrails shall be provided. I 222 Occupational Safety and Health (2) Adequate barrier physical protect tion shall be provided at all remotely located excavations. All wells, pits; shafts, etc., shall be barricaded or con- ered. Upon completion of exploration and similar operations, temporary wells, pits, shafts, etc., shall be back filled. § 1926.652 Requirements for systems. (a) Protection of employees in exca= nations. (1) Each employee in an exca vation shall be protected from cave-ins by an adequate protective system del signed in accordance with paragraph (b) or (c) of this section except when; (i) Excavations are made entirely in' stable rock: or (ii) Excavations are less than 5 feet (1.52m) in depth and examination of the ground by a competent person provides no indication of a potential cave-in. (2) Protective systems shall have the capacity to resist without- failure all loads that are intended or could rea- j sonably be expected to be applied or transmitted to the system. (b) Design of sloping and benching systems. The slopes and configurations of sloping and benching systems shall. be selected and constructed by the em- ployer or his designee and shall be in, accordance with the requirements of paragraph (b)(1); or, in the alterna- tive, paragraph (b)(2); or, in the alter- native, paragraph (b)(3), or, in the al- ternative, paragraph (b)(4), as follows: (1) Option (1) —Allowable configura- tions and slopes. (i) Excavations shall be sloped at an angle not steeper than one and one-half horizontal to one vertical (34 degrees measured from the horizontal), unless the employer uses one of the other options listed below. (ii) Slopes specified in paragraph; (b)(1)(i) of this section, shall be exca- vated to form configurations that •are' in accordance with the slopes shownl, for Type C soil in Appendix B to this subpart. (2) Option (2) —Determination of slopes and configurations using Ap- pendices A and B.. Maximum allowable slopes, and allowable configurations for sloping and. benching systems, shall, be determined in accordance with the conditions and requirements Labor § 1926.652 1 set forth in appendices A and B to this subpart. (3) Option (3) —Designs using other kabulated data. (i) Designs of sloping )r benching systems shall be selected `rom and be in accordance with tabu- .ated data, such as tables and charts. (ii) The tabulated data shall be in written form and shall include all of ;he following: (A) Identification of the parameters that affect the selection of a sloping or benching system drawn from such data; (B) Identification of the limits of use of the data, to include the magnitude and configuration of slopes deter- mined to be safe; (C) Explanatory information as may be necessary to aid the user in making a correct - selection of a protective system from the data. (iii) At least one copy of the tabulat- ed data which identifies the registered professional engineer who approved the data, shall be maintained at the obsite during construction of the pro- tective system. After that time the data may be stored off the jobsite, but a copy of the data shall be made avail- able to the Secretary upon request. (4) Option (4) —Design by a regis- tered professional engineer. (i) Sloping and benching systems not utilizing Option (1) or Option (2) or Option (3) under paragraph (b) of this section shall be approved by a registered pro- fessional engineer. (ii) Designs shall be in written form and shall include at least the follow- ing: (A) The magnitude of the slopes that were determined to be safe for the particular project; (B) The configurations that were de - ermined tto be safe for the particular project; and (C) The identity of the registered professional engineer approving the design. (iii) At least one copy of the design shall be maintained at the jobsite while the slope is being constructed. After that time the design need not be at the jobsite, but a copy shall be made available to the Secretary upon request. • (c) Design of support systems, shield systems, and other protective systems. ii ' § 1'926.652 29 CFR Ch. XVi (7 -1 -92 -Edition) I 7 I J I I I I I I I I TI Lii I Designs of support systems shield sys- tems, and other protective systems shall be selected and constructed by the employer or his designee and shall be in accordance with the require- ments of paragraph (c)(1); or, in the alternative, paragraph (c)(2); or, in the alternative, paragraph (c)(3); or, in the alternative, paragraph (c)(4) as fol- lows: (1) Option (1) Designs using appen- dices A, C and D. Designs for timber shoring in trenches shall be deter- mined in accordance with the condi- tions and requirements set forth in ap- pendices A and C to this subpart. De- signs for aluminum hydraulic shoring shall be in accordance with paragraph (c)(2) of this section, but if manufac- turer's tabulated data cannot be uti- lized, designs shall be in accordance with appendix D. (2) Option (2) —Designs Using Manu- facturer's Tabulated Data. (i) Design of support systems, shield systems, or other protective systems that are drawn from manufacturer's tabulated data shall be in accordance with all specifications, recommendations, and limitations issued or made by the man- ufacturer. (ii) Deviation from the specifica- tions, recommendations, and limita- tions issued or made by the manufac- turer shall only be allowed after the manufacturer issues specific written approval. (iii) Manufacturer's specifications, recommendations, and limitations, and manufacturer's approval to deviate from the specifications, recommenda- tions, and limitations shall be in writ- ten form at the jobsite during con- struction of the protective system. After that time this data may be stored off the jobsite, but a copy shall be made available to the Secretary upon request. (3) Option (3) —Designs using other tabulated data. (i) Designs of support systems, shield systems, or other pro- tective systems shall be selected from and be in accordance with tabulated data, such as tables and charts. (ii) The tabulated data shall be in written form and include all of the fol- lowing: (A) Identification of the parameters that affect the selection of a protec- tive system drawn from such data; (B) Identification -of the limits -of use of the data; (C) Explanatory information as -may be necessary to aid the user in making a correct selection of a protective system from the data. (iii) At least one copy of -the tabulat- ed data, which identifies .the regis- tered professional engineer who ap- proved the data, shall be maintained at the jobsite during construction of - the protective system After that time the data may be stored off the jobsite, but a copy of the data shall be made available to the Secretary upon re- quest. - (4) Option (4) —Design by a regis- tered professional engineer. (i) Sup- port systems, shield systems, and other protective systems not utilizing Option 1, Option 2 or Option 3, above, shall be approved by a registered pro- fessional engineer. (ii) Designs shall be in written form and shall include the following: (A) A plan indicating the sizes, types, and configurations of the mate- rials to be used in the protective system; and (B) The identity of the registered professional engineer approving the design. (iii) At least one copy of the design shall be maintained at the jobsite during construction of the protective system. After that time, the design may be stored off the jobsite, but a copy of the design shall be made avail- able to the Secretary upon request. (d) Materials and equipment. (1) Ma- terials and equipment used for protec- tive systems shall be free from damage or defects that might impair their proper function. (2) Manufactured materials and equipment used for protective systems shall be used and maintained in a manner that is consistent with the rec- ommendations of the manufacturer, and in a manner that will prevent em- ployee exposure to hazards. (3) When material or equipment that is used for protective systems is damaged, a competent person shall ex- amine the material or equipment and evaluate its suitability for continued 224 Occupational Safety and Health Admin., Labor Subpt. P, App. A I use. If the competent person cannot assure the material or equipment is able to support the intended loads or is otherwise suitable for safe use, then such material or equipment shall be removed from service, and shall be evaluated and approved by a regis! tered professional engineer before being returned to service. (e) Installation and removal of sup, port —(1) General. (i) Members of sup- port systems shall be securely connect-' ed together to prevent sliding, falling, kickouts, or other predictable failure. (ii) Support systems shall be in stalled and removed in a manner that protects employees from cave-ins,! structural collapses, or from being; struck by members of the support system. (iii) Individual members of support systems shall not be subjected to loads exceeding those which those members were designed to withstand. (iv) Before temporary removal of in-' dividual members begins, additional precautions shall be taken to ensure the safety of employees, such as in- stalling other structural members to carry the loads imposed on the sup port system. (v) Removal shall begin at, and progress from, the bottom of the exca- vation. Members shall be released slowly so as to note any indication of possible failure of the remaining mem-, bers of the structure or possible cave- in of the sides of the excavation. (vi) Backfilling shall progress to- gether with the removal of support systems from excavations. (2) Additional requirements for sup- port systems for trench excavations. (i) Excavation of material to a level no greater than 2 feet (.61 m) below the bottom of the members of a support system shall be permitted, but only if the system is designed to resist the forces calculated for the full depth of the trench, and there are no indica- tions while the trench is open of a pos- sible loss of soil from behind or below the bottom of the support system. (ii) Installation of a support system shall be closely coordinated with the excavation of trenches. (f) Sloping and benching systems. E 1 hall excavations at levels above other em- ployees except when employees at the lower levels are adequately protected from the hazard of falling, rolling, or sliding material or equipment. (g) Shield systems —(1) General. (i) Shield systems shall not be subjected to loads exceeding those which the system was designed to withstand. (ii) Shields shall be installed in a manner to restrict lateral or other hazardous movement of the shield in the event of the application of sudden lateral loads. (iii) Employees shall be protected from the hazard of cave-ins when en- tering or exiting the areas protected by shields. (iv) Employees shall not be allowed in shields when shields are being in- stalled, removed, or moved vertically. (2) Additional requirement for shield systems used in trench excavations. Excavations of earth material to a level not greater than 2 feet (.61 m) below the bottom of a shield shall be permitted, but only if the shield is de- signed to resist the forces calculated for the full depth of the trench, and there are no indications while the trench is open of a possible loss of soil from behind or below the bottom of the shield. APPENDIX A TO SUBPART P -SOIL CLASSIFICATION (a) Scope and application —(l) Scope. This appendix describes a method of classifying soil and rock deposits based on site and envi- ronmental conditions, and on the structure and composition of the earth deposits. The appendix contains definitions, sets forth re- quirements, and. describes acceptable visual and manual tests for use in classifying soils. (2) Application. This appendix applies when a sloping or benching system is de- signed in accordance with the requirements set forth in § 1926.652(b)(2) as a method of protection for employees from cave-ins. This appendix also applies when timber shoring for excavations is designed as a method of protection from cave-ins in ac- cordance with appendix C to subpart P of part 1926, and when aluminum hydraulic shoring is designed in accordance with ap- pendix D. This Appendix also applies If other protective systems are designed and selected for use from data prepared in ac- me oyees s not be permitted t0 : cordance with the requirements set forth in work on the faces of sloped or benched y 1926.652(c), and the use of the data is 225 1 I I I I I I I L I I I I I I L Subpt. P, App. A 29 CFR Ch. XVII (7-1-92 Edition) I I I El El I El I LI I I 1 I I I predicated on the use of the soil classifica- tion system set forth in this appendix. (b) Definitions. The definitions and exam- ples given below are based on, in whole or in part, the following: American Society for Testing Materials (ASTM) Standards D653- 85 and D2488: The Unified Soils Classifica- tion System, The U.S. Department of Agri- culture (USDA) Textural Classification Scheme; and The National Bureau of Stand- ards Report BSS -121. Cemented soil means a soil in which the particles are held together by a chemical agent, such as calcium carbonate, such that a hand -size sample cannot be crushed into powder or individual soil particles by finger pressure. Cohesive soil means clay (fine grained soil), or soil with a high clay content, which has cohesive strength. Cohesive soil does not crumble, can be excavated with vertical sideslopes, and is plastic when moist. Cohe- sive soil is hard to break up when dry, and exhibits significant cohesion when sub- merged. Cohesive soils include clayey silt, sandy clay, silty clay, clay and organic clay. Dry soil means soil that does not exhibit visible signs of moisture content. Fissured means a soil material that has a tendency to break along definite planes of fracture with 'Little resistance, or a material that exhibits open cracks, such as tension cracks, in an exposed surface. Granular soil means gravel, sand, or silt. (coarse grained soil) with little or no clay content. Granular soil has no cohesive strength. Some moist granular soils exhibit apparent cohesion. Granular soil cannot be molded when moist and crumbles easily when dry. Layered system means two or more dis- tinctly different soil or rock types arranged in layers. Micaceous seams or weakened planes in rock or shale are considered lay- ered. Moist soil means a condition in which a soil looks and feels damp. Moist cohesive soil can easily be shaped into a ball and rolled into small diameter threads before crumbling. Moist granular soil that contains some cohesive material will exhibit signs of cohesion between particles. Plastic means a property of a soil which allows the soil to be deformed or molded without cracking, or appreciable volume change. Saturated soil means a soil in which the voids are filled with water. Saturation does not require flow. Saturation, or near satura- tion, is necessary for the proper use of in- struments such as a pocket penetrometer or sheer vane. Soil classification system means, for the purpose of this subpart, a method of catego- rizing soil and rock deposits in a hierarchy of Stable Rock, Type A, Type B. and Type C, in decreasing order of stability. The cate- gories are determined based on an analysis of the properties and performance charac- teristics of the deposits and the environ- mental conditions of exposure. Stable rock means natural solid mineral matter that can be excavated with vertical sides and remain intact while exposed. Submerged soil means soil which is under- water or is free seeping. Type A means cohesive soils with an un- confined compressive strength of 1.5 ton per square foot (tsf) (144 kPa) or greater. Exam- ples of cohesive soils are: clay, silty clay, sandy clay, clay loam and, in some cases. silty clay loam and sandy clay loam. Ce- mented soils such as caliche and hardpan are also considered Type A. However, no soil is Type A if: (i) The soil is fissured; or (ii) The soil is subject to vibration from heavy traffic, pile driving, or similar effects; or (iii) The soil has been previously dis- turbed: or (iv) The soil is part of a sloped, layered system where the layers dip into the excava- tion on a slope of four horizontal to one ver- tical (4H:1V) or greater; or (v) The material is subject to other factors that would require It to be classified as a less stable material. Type B means: (1) Cohesive soil with an unconfined com- pressive strength greater than 0.5 tsf (48 kPa) but less than 1.5 tsf (144 kPa); or (ii) Granular cohesionless soils including: angular gravel (similar to crushed rock), silt, silt loam, sandy loam and, in some cases, silty clay loam and sandy clay loam. (ill) Previously disturbed soils except those which would otherwise be classed as Type C soil (iv) Soil that meets the unconfined com- pressive strength or cementation require- ments for Type A. but is fissured or subject to vibration; or (v) Dry rock that is not stable: or (vi) Material that is part of a sloped, lay- ered system where the layers dip into the excavation on a slope less steep than four horizontal to one vertical (4H:1V), but only if the material would otherwise be classified as Type B. Type C means: (i) Cohesive soil with an unconfined com- pressive strength of 0.5 tsf (48 kPa) or less; or (ii) Granular soils including gravel, sand, and loamy sand; or (iii) Submerged soil or soil from which water is freely seeping; or (iv) Submerged rock that is not stable, or (v) Material in a sloped, layered system where the layers dip into the excavation or a slope of four horizontal to one vertical (4H:1V) or steeper. 1 Occupational Safety and Health Labor Subpt. P, App. A IH Unconfined compressive strength means the load per unit area at which a soil will fail in compression. It can be determined by laboratory testing, or estimated in the field using a pocket penetrometer, by thumb penk etration tests, and other methods. Wet soil means soil that contains signifi1 cantly more moisture than moist soil, but in such a range of values that cohesive materil al will slump or begin to flow when vibrated. Granular material that would exhibit cohel sive properties when moist will lose those cohesive properties when wet. (c) Requirements —(1) Classification of soil and rock deposits. Each soil and rock deposit shall be classified by a competent person as Stable Rock, Type A, Type B, or, Type C in accordance with the definitions set forth in paragraph (b) of this appendix: (2) Basis of classification. The classifies! tion of the deposits shall be made based on the results of at least one visual and at least one manual analysis. Such analyses shall be, conducted by a competent person using tests described in paragraph (d) below, or in' other recognized methods of soil classifica- tion and testing such as those adopted by. the America Society for Testing Materials, or the U.S. Department of Agriculture tex- tural classification system. (3) Visual and manual analyses. The visual and manual analyses, such as those noted as being acceptable in paragraph (d)I of this appendix, shall be designed and con- ducted to provide sufficient quantitative and qualitative information as may be nec- essary to identify properly the properties, factors, and conditions affecting the classifi- cation of the deposits. (4) Layered systems. In a layered system, the system shall be classified in accordance with its weakest layer. However, each layer, may be classified individually where a more stable layer lies under a less stable layer. (5) Reclassification. If, after classifying a deposit, the properties, factors, or- condi- tions affecting its classification change in any way, the changes shall be evaluated by a competent person. The deposit shall be re- classified as necessary to reflect thel changed circumstances. (d) Acceptable visual and manual tests. — (1) Visual tests. Visual analysis is conducted to determine qualitative information regard- ing the excavation site in general, the soil adjacent to the excavation, the soil forming the sides of the open excavation, and the soil taken as samples from excavated mate- rial. (i) Observe samples of soil that are exca- vated and soil in the sides of the excavation. Estimate the range of particle sizes and the relative amounts of the particle sizes. Soil that is primarily composed of fine-grained material is cohesive material Soil composed primarily of coarse -grained sand or gravel is granular material. (ii) Observe soil as it is excavated. Soil that remains in clumps when excavated Is cohesive. Soil that breaks up easily and does not stay in clumps is granular. (iii) Observe the side of the opened exca- vation and the surface area adjacent to the excavation. Crack -like openings such as ten- sion cracks could indicate fissured material. If chunks of soil spall off a vertical side, the soil could be fissured. Small spalls are evi- dence of moving ground and are indications of potentially hazardous situations. (iv) Observe the area adjacent to the exca- vation and the excavation itself for evidence of existing utility and other underground structures, and to identify previously dis- turbed soil. (v) Observe the opened side of the excava- tion to identify layered systems. Examine layered systems to identify if the layers slope toward the excavation. Estimate the degree of slope of the layers. (vi) Observe the area adjacent to the exca- vation and the sides of the opened excava- tion for evidence of surface water, water seeping from the sides of the excavation, or the location of the level.of the water table. (vii) Observe the area adjacent to the ex- cavation and the area within the excavation for sources of vibration that may affect the stability of the excavation face. (2) Manual tests. Manual analysis of soil samples is conducted to determine quantita- tive as well as qualitative properties of soil and to provide more information in order to classify soil properly. (i) Plasticity. Mold a moist or wet sample of soil into a ball and attempt to roll it into threads as thin as Ys -inch in diameter. Cohe- sive material can be successfully rolled into threads without crumbling. For example, if at least a two inch (50 mm) length of Ye -inch thread can be held on one end without tear- ing, the soil is cohesive. (ii) Dry strength. If the soil is dry and crumbles on its own or with moderate pres- sure into individual grains or fine powder, it is granular (any combination of gravel, sand, or silt). If the soil is dry and falls into clumps which break up into smaller clumps, but the'smaller clumps can only be broken up with difficulty, it may be clay in any combination with gravel, sand or silt. If the dry soil breaks into clumps which do not break up into small clumps and which can only be broken with difficulty, and there is no visual indication the soil is fissured, the soil may be considered unfissured. (Iii) Thumb penetration. The thumb pene- tration test can be used to estimate the un- confined compressive strength of cohesive soils. (This test is based on the thumb pene- tration test described in American Society for Testing and Materials (ASTM) Standard designation D2488 —"Standard Recommend- ed Practice for Description of Soils (Visual — I U I I I I U EI I I I I i I I [I ' Subpt. P, App. B 29 CFR Ch. XV11 (7-1-92 Edition) Li I I I I I L I I I L I L Manual Procedure).") Type A soils with an unconfined compressive strength of 1.5 tsf can be readily indented by the thumb; how- ever, they can be penetrated by the thumb only with very great effort. Type C soils with an unconfined compressive strength of 0.5 tsf can be easily penetrated several inches by the thumb, and can be molded by light finger pressure. This test should be conducted on an undisturbed soil sample, such as a large clump of spoil, as soon as practicable after excavation to keep to a mi- minum the effects of exposure to drying in- fluences. If the excavation is later exposed to wetting influences (rain, flooding), the classification of the soil must be changed ac- cordingly. (iv) Other strength tests. Estimates of un- confined compressive strength of soils can also be obtained by use of a pocket pene- trometer or by using a hand -operated shear - vane. (v) Drying test. The basic purpose of the drying test is to differentiate between cohe- sive material with fissures, unfissured cohe- sive material, and granular material. The procedure for the drying test involves drying a sample of soil that is approximate- ly one inch thick (2.54 cm) and six inches (15.24 cm) in diameter until it is thoroughly dry: (A) If the sample develops cracks as it dries, significant fissures are indicated. (B) Samples that dry without cracking are to be broken by hand. If considerable force is necessary to break a sample, the soil has significant cohesive material content. The soil can be classified as a unfissured cohe- sive material and the unconfined compres- sive strength should be determined. (C) If a sample breaks easily by hand, it is either a fissured cohesive material or a granular material. To distinguish between the two, pulverize the dried clumps of the sample by hand or by stepping on them. If the clumps do not pulverize easily, the ma- terial is cohesive with fissures. If they pul- verize easily into very small fragments, the material is granular. APPENDIx B TO SUBPART P -SLOPING AND BENCHING (a) Scope and application. This appendix contains specifications for sloping and benching when used as methods of protect- ing employees working in excavations from cave-ins. The requirements of this appendix apply when the design of sloping and bench- ing protective systems is to be performed in accordance with the requirements set forth in § 1926.652(b)(2). (b) Definitions. Actual slope means the slope to which an excavation face is excavated. Distress means that the soil is in a condi. tion where a cave-in is imminent or is likely to occur. Distress is evidenced by such phe- nomena as the development of fissures in the face of or adjacent to an open excava- tion: the subsidence of the edge of an exca- vation; the slumping of material from the face or the bulging or heaving of material from the bottom of an excavation; the spall- ing of material from the face of an excava- tion: and ravelling, i.e., small amounts of material such as pebbles or little clumps of material suddenly separating from the face of an excavation and trickling or rolling down into the excavation. Maximum allowable slope means the steepest incline of an excavation face that is acceptable for the most favorable site c6ndi- tions as protection against cave-ins, and is expressed as the ratio of horizontal distance to vertical rise (H:V). Short term exposure means a period of time less than or equal to 24 hours that an excavation is open. (c) Requirements —(1) Soil classification. Soil and rock deposits shall be classified in accordance with appendix A to subpart P of part 1926. (2) Maximum allowable slope. The maxi- mum allowable slope for a soil or rock de- posit shall be determined from Table B-i of this appendix. (3) Actual slope. (i) The actual slope shall not be steeper than the maximum allowable slope. (ii) The actual slope shall be less steep than the maximum allowable slope, when there are signs of distress. If that situation occurs, the slope shall be cut back to an actual slope which is at least 'A horizontal to one vertical (i4H:1V) less steep than the maximum allowable slope. (iii) When surcharge loads from stored material or equipment, operating equip- ment, or traffic are present, a competent person shall determine the degree to which the actual slope must be reduced below the maximum allowable slope, and shall assure that such reduction is achieved. Surcharge loads from adjacent structures shall be eval- uated in accordance with § 1926.651(1). (4) Configurations. Configurations of slop- ing and benching systems shall be in accord- ance with Figure H-i. [I 228 Occupational Safety and Health Admin., Labor TABLIE B-1 MAXIMUM ALILOWABLE SLOPES Subpt. P. App. B SOIL OR ROCK TYPE MA''IMUM ALLOWABLE SLOPES(H:V)tl] FOR EXCAVATIONS LESS THAN 20 FEET STABLE ROCK VERTICAL (got) TYPE A [2] 3/4:1 (539 TYPE B 1:1 (459 TYPE C 111:1 (340) NOTES: 1. Numbers shown in parentheses next to maximum allowable slopes are angles expressed in degrees from the horizontal. Angles have been rounded off. 2. A short-term maximum allowable slope of 1/2H:lV (63') is allowed in excavations in Type A soil that are 121feet (3.67 m) or less in depth. Short-term maximum allowable slopes for excavations greater than 12 feet (3.67 m) in depth shall be 3/4H:1V (530). 3. Sloping or benching for excavations greater than 20 feet deep shall be designed by a registered professional engineer. B-1 Slope Configurations (All slopes stated below are in the horizontal to vertical ratio) B-1.1 £xcavationsmade in Type A soil 1. All simple slope excavation 20 feet or less in depth shall have a maximum allowable slope of %:1. Li I L I. I I I I I I I I I I Ii I LI Subpt. P, App. B 29 CFR Ch. XVI1 (7-1-92 Edition) SIMPLE SLOPE -GENERAL Exception: Simple slope excavations which are open 24 hours or less (short term) and which are 12 feet or less in depth shall have a maximum allowable slope of ½:1. 12' Max. SIMPLE SLOPE -SHORT TERM 2. All benched excavations 20 feet or less in depth shall have a maximum allowable slope of 3/4 to 1 and maximum bench dimensions as follows: 230 Occupational Safety and Health Admin., Labor SIMP LE BENCH I - Subpt. Pi App: B MULTIPLE BENCH: 3. All excavations 8 feet or less in .depth which have unsupported vertically sided lower portions shall have a maximum vertical side of 3½ feet. 1 _ 8' Max. I 1"3/4 UNSUPPORTED VERTICALLY SIDED Low All excavations more than 8 feet but not vertically sided lower portions shall have a i vertical side of 3½ feet. 12' Max. 3½' Max it PORTION-MA%IMIIM 8 FEET IN DEPTH more' than 12 feet in depth which unsupported iaximum allowable slope of 1:1 and a maximum .a1. 3½' Max. 131 I I I I I I I I II I Li I I I I I I I I Subpt. P, App. B 29 CFR Ch. XVII (7-1-92 Edition) I I I UNSUPPORTED VERTICALLY SIDED LOWER PORTION -MAXIMUM 12 FEET IN DEPTH All excavations 20 feet or less in depth which have vertically sided lower portions that are supported or shielded shall have a maximum allowable slope of %:1. The support or shield system must extend at least 18 inches above the top of the vertical side. ' 20' Max. I I I I I H I H H I I 3/4 18 Min. Total height of vertical side SUPORTED OR SHIELDED VERTICALLY SIDED LOWER PORTION 4. All other simple slope, compound slope, and vertically sided lower portion excavations shall be in accordance with the other options permitted under § 1926.652(b). B-1.2 Excavations Made in Type B Soil 1. All simple slope excavations 20 feet or less in depth shall have a maximum allowable slope of 1:1. • SIMPLE SLOPE 2. All benched excavations 20 feet or less in depth shall have a maximum allowable slope of 1:1 and maximum bench dimensions as follows: ' 232 Occupational Safety and Health Admin., Labor Subpt. P, App: B This bench allowed in cohesive soil only. 1 1 20' Max l t i 4' Max. i SINGLE BENCH , —�' This bench allowed in cohesive soil only ' 20' Max. i� i 6' 1 `lax. 1 1 4' Max. •1 MULTIPLE BENCH 3. All excavations 20 feet or less in depth which have vertically sided lower portions shall be shielded or supported to a height at least•18 inches above the top of the vertical side. All such excavations shall have a maximum allowable slope of 1:1. Support. or shie n 20' Max. system / ll 41 l J 8" Min. Total height of vertical side I 1 1 I L I I Subpt. P, App. B 29 CFR Ch. XV11 (7-1-92 Edition) VERTICALLY SIDED LOWER PORTION 4. All other sloped excavations shall be in accordance with the other options permitted in 4 1926.652(b). B-1.3 Excavations Made in Type C Soil 1. All simple slope excavations 20 feet or less in depth shall have a maximum allowable slope of 1'h:1. 20' Max. . 1§ SIMPLE SLOPE 2. All excavations 20 feet or less in depth which have vertically sided lower portions shall be shielded or supported to a height at least 18 inches above the top of the vertical side. All such excavations shall have a maximum allowable slope of 1½:1. Suppert or shield system. 20' Max. V ' � 1 I I 1 18" `tin. If •fTotal height of vertical side 234 C OVER A Occupational Safety and Health Admin., Labor Subpt. P. App. B VERTICAL SIDED LOWER PORTION 3. All other sloped excavations shall be in accordance with the other options permitted in ¢ 1926.652(b). B-1.4 Excavations Made in Layered Soils 1. All excavations 20 feet or less in depth made in layered soils shall have a maximum allowable slope for each layer as set forth below. T l Subpt. P, App. C 29 CFR Ch. XVII (7-1-92 Edition) I I I 1 L H A OVER 8 A OVER C •yC- ' C 1 li I I I I I B OVER C 2. All other sloped excavations shall be in accordance with the other options permitted in § 1926.652(b). APPENDIX C TO SUBPART P -TIMBER SHORING FOR TRENCHES (a) Scope. This appendix contains infor- mation that can be used timber shoring is provided as a method of protection from cave-ins in trenches that do not exceed 20 feet (6.1 m) in depth. This appendix must be used when design of timber shoring protec- tive systems is to be performed in accord- ance with § 1926.652(c)(1). Other timber shoring configurations; other systems of support such as hydraulic and pneumatic systems: and other protective systems such as sloping, benching, shielding, and freezing systems must be designed in accordance with the requirements set forth in § 1926.652(b) and § 1926.652(c). (b) Soil Classification. In order to use the data presented in this appendix, the soil type or types in which the excavation is made must first be determined using the soil classification method set forth in appen- dix A of subpart P of this part. (c) Presentation of Information. Informa- tion is presented in several forms as follows: (1) Information is presented in tabular form in Tables C-1.1, C-1.2, and C-1.3, and Tables C-2.1, C-2.2 and C-2.3 following L 236 Occupational,.Safety%'and Health Admin., Labor Subpt:4P; App. C t paragraph (g) of the appendix. Each table presents -the minimum sizes of timber them- -bets to use In a shoring system,and each table:contains-data only for the particular soil.:type in which the. excavation �or -portion. of the excavation is made. The data are ar- ranged to allow ,the user :the. flexibility 4o select from `among several :.acceptable con- • fighrations of •members'based on"varyfhg the horizontal spacing of the crossbraces. Stable. rock is'exempt from shoring require- ments and therefore, no data 'areresented for this condition. (2) Information concerning the basis of the tabular data and the limitations of the data is presented in paragraph (d) of -this appendix, and on the tables themselves. (3),Information explaining the use of the tabular data is presented in paragraph (e)of this appendix. 1 (4) Information illustrating the use of the tabular data is presented in paragraph (f) of this appendix. I (5) Miscellaneous notations - regarding Tables C-1.1 through C-1.3 and Tables C- 2.1 through C-2.3 are presented in para- graph (g) of this Appendix. (d) Basis and limitations of the data. —(l) Dimensions of timber members. (iYThe sizes of the timber members listed in Tables c- 1.1 through C-1.3 are taken from the Na- tional Bureau of Standards (NBS) report, "Recommended Technical Provisions for Construction Practice in Shoring and Slop- ing of Trenches and Excavations." In addi- tion, where NBS did not recommend specific sizes of members, member sizes are based on' an analysis of the sizes required for use by existing codes and on empirical practice. (ii) The required dimensions of the mem- bers listed in Tables C-1.1 through C-1.3 refer to actual dimensions and not nominal dimensions of the timber. Employers want- ing to use nominal size shoring are directed to Tables C-2.1 through C-2.3, or have this choice under § 1926.652(c)(3),- and are re- ferred to The Corps of Engineers, The Bureau of Reclamation or data from other acceptable sources. (2) Limitation of application. (I) It is not intended that the timber shoring specifica- tion apply to every situation that may be experienced in the field. These data were `developed to apply to the situations that are most commonly experienced in current trenching practice. Shoring systems for use in situations that are not covered by the data in this appendix must be designed as specified in § 1926.652(c). (ii) When any of the following conditions are present, the members specified in the tables are not considered adequate. Either an alternate timber shoring system must be designed or another type of protective system designed in accordance with § 1926.652. '(A) When loads imposed by -structures or by stored niaterial.adjacent to the trench weigh in excess of the load Imposed by a two -foot . soil surcharge. The .term "adja- cent" as used here -means the area -within a horizontal distance trom'the .edge 'of the trench equal to the depth of,the trench. (B), When vertical loads imposed_on cross braces exceed a 240 -pound gravity - load,dis- tributed on a one-foot,section.of the center of the crossbrace. (C) When surcharge loads are present from equipment weighing in excess of 20,000 - pounds. • (D) When only the lower portion of .a trench is shored and the remaining portion of the trench is sloped or benched .unless: The sloped portion is sloped at an angle less steep than three horizontal to one vertical; or the members are selected from the tables for use at a depth which is determined from the top of the overall trench, and not from the toe of the sloped portion. (e) Use of Tables. The members of the shoring system that are to be selected using this information are the cross braces, the uprights, and the wales, where wales are re- quired. Minimum sizes of members are spec- ified for use in different types of soil. There are six tables of information, two for each soil type. The soil type must first be deter- mined in accordance with the soil classifica- tion system described in appendix A to sub- part P of part 1926. Using the appropriate table, the selection of the size and spacing of the members is then made. The selection is based on the depth and width of the trench where the members are to be In- stalled and, in most instances, the selection is also based on the horizontal spacing of the crossbraces. Instances where a choice of horizontal spacing of crossbracing is avail- able, the horizontal spacing of the cross - braces must be chosen by the user before the size of any member can be determined. When the soil type, the width and depth of the trench, and the horizontal spacing of the crossbraces are known, the size and ver- tical spacing of the crossbraces, the size and vertical spacing of the wales, and the size and horizontal spacing of the uprights can be read from the appropriate table. (f) Examples to Illustrate the Use of Tables C-1.1 through C-1.3. (1) Example 1. A trench dug in Type A soil is 13 feet deep and five feet wide. From Table C-1.1, for acceptable arrange- ments of timber can be used. Arrangement #1 Space 4x4 crossbraces at six feet horizon- tally and four feet vertically. Wales are not required. 237 I I U I I I H 1 I 7 H C C [1 I ' Subpt. P, App. C 29 CFR Ch. XVI1 (7-1-92 Edition) I I I I I L L II I L I I I I I I J Space 3 x 8 uprights at six feet horizontal- ly. This arrangement is commonly called "skip shoring." Arrangement #2 Space 4x6 crossbraces at eight feet hori- zontally and four feet vertically. Space 8x8 wales at four feet vertically. Space 2x6 uprights at four feet horizon- tally. Arrangement #3 Space 6 x 6 crossbraces at 10 feet horizon- tally and four feet vertically. Space 8 x 10 wales at four feet vertically. Space 2 x 6 uprights at five feet horizontal- ly. Arrangement #4 Space 6x6 crossbraces at 12 feet horizon- tally and four feet vertically. Space 10x10 wales at four feet vertically. Spaces 3x8 uprights at six feet horizon- tally. (2) Example 2. A trench dug in Type B soil in 13 feet deep and five feet wide. From Table C-1.2 three acceptable arrangements of members are listed. - Arrangement #1 Space 6x6 crossbraces at six feet horizon. tally and five feet vertically. Space 8x8 wales at five feet vertically. Space 2 x 6 uprights at two feet horizontal- ly. Arrangement #2 Space 6 x 8 crossbraces at eight feet hori- zontally and five feet vertically. Space lox 10 wales at five feet vertically. Space 2x6 uprights at two feet horizontal- ly. Arrangement #3 Space 8x8 crossbraces at 10 feet horizon- tally and five feet vertically. Space 10x12 wales at five feet vertically. Space 2x6 uprights at two feet vertically. (3) Example 3. A trench dug in Type C soil is 13 feet deep and five feet wide. From Table C-1.3 two acceptable arrange- ments of members can be used. Arrangement #1 Space 8x8 crossbraces at six feet horizon- tally and five feet vertically. Space 10x12 wales at five feet vertically. Position 2x6 uprights as closely together as possible. If water must be retained use special tongue and groove uprights to form tight sheeting. Arrangement #2 Space 8x10 crossbraces at eight feet hori- zontally and five feet vertically. Space 12x 12 wales at five feet vertically. Position 2x6 uprights in a close sheeting configuration unless water pressure must be resisted. Tight sheeting must be used where water must be retained. (4) Example 4. A trench dug in Type C soil is 20 feet deep and 11 feet wide. The size and spacing of members for the section of trench that is over 15 feet in depth is determined using Table C-1.3. Only one arrangement of mem- bers is provided. Space 8x10 crossbraces at six feet hori- zontally and five feet vertically. Space 12 x 12 wales at five feet vertically. Use 3x6 tight sheeting. Use of Tables C-2.1 through C-2.3 would follow the same procedures. (g) Notes for all Tables. - 1. Member sizes at spacings other than in- dicated are to be determined as specified in § 1926.652(c), "Design of Protective Sys- tems." 2. When conditions are saturated or sub- merged use Tight Sheeting. Tight Sheeting refers to the use of specially -edged timber planks (e.g., tongue and groove) at least three inches thick, steel sheet piling, or similar construction that when driven or placed in position provide a tight wall to resist the lateral pressure of water and to prevent the loss of backfill material. Close Sheeting refers to the placement of planks side -by -side allowing as little space as possi- ble between them. 3. All spacing indicated is measured center to center. 4. Wales to be installed with greater di- mension horizontal. 5. If the vertical distance from the center of the lowest crossbrace to the bottom of the trench exceeds two and one-half feet, uprights shall be firmly embedded or a mudsill shall be used. Where uprights are embedded, the vertical distance from the center of the lowest crossbrace to the bottom of the trench shall not exceed 36 inches. When mudsills are used, the vertical distance shall not exceed 42 inches. Mudsills are wales that are installed at the toe of the trench side. 6. Trench jacks may be used in lieu of or in combination with timber crossbraces. 7. Placement cf crossbraces. When the ver- tical spacing of crossbraces is four feet, place the top crossbrace no more than two feet below the top of the trench. When the vertical spacing of crossbraces is five feet, place the top crossbrace no more than 2.5 feet below the top of the trench. Occupational Safety and Health Adn�in., Labor Subpt. P, App. C # N .- I- Z o+ W f q W u U = a N W C Y ty. W (µ m v N • E - = N 1 E n o n Z } W n J E _ m 6 I X In U' N Z o 2 d H TO CD ^ X I U c..J 0_ N I H X K 0 N N Cl Cl N 1-0)- 2 W 'C '0 - c_s W - W LL N J m O b J X 4 N F 0 Lu # X 0 b C X X E M U W I I w-. -t NZ 0_ Y- m .O. m m O n... O �K Z X X X X X m m O 0 m O C . ,_4 t7^ - I Z F H r W C O W W 4 LL a a e - a a a a a (4 0 1-O It) t0 t0 tO to t0 0-- X t0 X t0 X t0 X X X X X 'C 'C X 40 t0 .C t0 t0 t0 C W d X X % m LL = 0 40 l0 'CC X X X X X t0 t0 b 0 0 0 W S O Co F. tp x t0 40 X X X t0 t0 t0 t0 m m w 0 6 a x a X X X X )C _ C :0 a t0 t0 to t0 t0 m Cu -C IJ t0 X X t0. X a t0 N t0 t0 t0 m Z d a X X X X X X X D a a t0 t0 b t0 m 3 C I- X a x t0 a t0 t0 '0 .to t0 t0 m a X X X X X X x X a a a to to to to C m — w t7 NZ. W O O O O' O O O 0 O O O O OW C N t0 m O N t0 I- S 1LL.. 0. 0- O_ d .=-i d 0, d m~ - N W d ..w 6 G 0..-40._ w S 2 HLLO1- C 0. O W .n O O O O W O u, In 0 o O 239 Subpt. P, App. C 29 CFR Ch. XVII (7-1-92 Edition) C z I- N H Z rl N O'. H O H C x x m n x x G 4 N N N r : W L m o a V T"X�i S O * w y at .C .O 'O G �i H w * * x a x x x U M n 00 N w S.0 ) X H'- F eta vl In In N h Ui N r r t J r01 L J-i J-i _ [.1 w 00'.' 4: 0 U M A O C O N O N N y j G w N Z •^ b N N >4 J N.-• C m O m O O m O N Y 6 H J r Y d I- T U -'t N Z p J 9 OOE r I-1 4 fl ✓n N Vl N IfN V` V` Z 'ya{a. W S U v Y L x N L 00 Iy V G .4 II x U? m Y O O N m m m m m F % X X X % X x '-W U v � m V m m m O - I r c OH O O A r' .0w y H N , m m m m L 'Lix r % x x % x x > It: L .C .G .O .C m m m m L M = :J m U, Z00 Or 3 w C ::1 < O H 'C .O .O .C m m m U w y L Y Z P % x % >+ =z]0 .O .C '0 d V . C Q N 6i I"I Qi L N F y N N 9 L O -1 X O 0-H H •D .O > b m m m r x H r Cl) .: L -tt .0 '0 '0 ' m Q j' d a M t w O 00 3 .O .C .O .O m m m v x x x .o m .% '0 ' m m m .J Cu t NZ H O O O -o O a O O O Z `+`+ la: H H H H H H .+ H H H .-. •%+ m C O w C mC w .o m C w :i) X S 0.CIS. xL v a. a L w a o r o m L 0.. L 4• L a J N 0 a NT = i OH tr mOmw In O O O it. 'Si o >CN HS H H ^1 r H .J y I.y H N O v 240 Occupational Safety and Health Admin., Labor Subpt. P, App. C ' z N U N ' W CI N u F w O N I ' H N Y X V w N w W a ,a ,O .J # 0. Z 0 ' )., m a N p .o .o .o .a e x n 3 w L N. $�' U N N N N N Q f1 1-.. w U O W H U) LU FHF I W Y E 0CU w v1 N N vl L U w a >w I N L V x C u'— (0,-I N U OG N _ v N N .y ' r O N N 'CM N N E W r - i- r N Z r L 0 F 6 0 O N I O N (NC d 11 .+ r .-. r r L r n 7 V ' H FIZ-I F C U 6 E w -dt4j6 w N N h . In in in M .. E >0.c:, U U s Ch_-' N 00 F 1 x F O_ O O O O CI-. z COIn O p. X X X X x X +'I L O W N 9 N O of O O G o r v u o a G U) C W F . O O N ti 0. CU N W 0 a0 0 m S 0 L' 1 0. r U 0)'-' .'l. D rUl Z V U S 3 CT CC La U O W O O 'c. W W F OCC) N r W r r L W LU a m x x x x x x m.4 N�.., o c m m m m w COv0 o xo F o o >v F N V 0.L X X X X X X J E p. p .o N m 0 w m p 0) O d E N 0 3 F W O m ' O O o I -I0 x x x x x x x o N O m 00 m r Ca 00 •0—' w N Z F O 0 O O O r —0 r r z •, N a M N w V w 'O 00 O 01, H.O rN C1 0J F.O Cl 0) Z M C o< W .. 01L 0 U 41 U a w u 0) U w E E y a w o 0. c 430 WO o. o D o m o w O NZ > > N Z N Z O N N z N Z N ## O 'N- O O O 0 v1 n O a ww .. ... Q r r F+ r F N w 0 I-,-- > N 0 1 241 Subpt. P, App. C 29 CFR Ch. XVII (7-1-92 Edition) r Z K U v Cy • O O ° v C z v C 0 N - F H O F -x n x X H it] i C C L CI 0< O N N C - v x y, IL 9 ti 0_c N •a) F a N 'C C 'C '0 O 3 O n n O I .x Z W — O W L l U Z00 — ' — C U O �T C W G Z C Z O v .: ZCJ v v C• -C .: C C J •> W J J C.)..) F N za Za X X ZU X X X x O W 4. C fL S o� C 'D 0 0 X K M ..: N 0 6 a r x1c. X N OC T I r n •z � F r E U Z{ C U W G W v .: a V .: v v < Z .: v v .: S fl. Ia. S .. K • - C W C�. d S N % X K % X X X X X X Z N C C C C C C W X X J J d V C: C .C C W II W a C N d J - H- U, q W a X X X X X X X X 7 X X X L (a. 4 V V J 'C C .O 'C .O v w^. L J U Z, 6 W QV F C O C .O C .O C '0 C •C HO- C Z X X X X X X X K X .O u .J) r F 3 v C v C .: v •n '0 .0 x '0 X .o X I U 0 .C W N F -IC � � N n J Jl Z u J y C C v J v C C C b 'C 2 y 'C C J E a 0 E u O F V v .c '.0.o .c .a .c .o .. a X X X X X X X X X X X X r L = J • U O O O C O O O 0 O 0 0 0 H 6 W Z y F F F F F F F F F F F "n Z z W0 Err CF 0 242 Occupational Safety and Health Admin., Labor Subpt. P, App. C r7 N N U Lu V Z N • b r U v .., v m F X o a FI F-. =n - a xx x mw Oo O O O N m > v a o x I r7 N N o .o .o .o 'o v Un >4 n %,-%s d U N V1 Vl V1 V1 Vl Vl V1 N 4] 41 QoL - cr >b.." 4. N O O N O N N o N N m m r m - r r r r y v m X0 m 0 O aX0 O N z r r r r N U 0-" z F-im N Vl N V1 ul V1 U, V'1 — V1 V1 41 •C 4. ❑ > y v z Fin 'o ' m m m m m m m 7 '0 '0 '0 m m m m m F O N 1. F w t.] N >4 >4 b m m m m m m 4 6r .O .O b '0 m m .O m m U F P 4I �. C >0 >O >O m m m m m z o x x x x x x x x x v .o .o .o .v m .o a m OH .O .0 sO .0 .D m m m m m S O. x X X X X X X X X F - .t v v .O .0 b b .0 m 3 0 ' v >4 >4 b >4 m m - m m• m m x x x x x x x x x • V O O O O O O O O O N N F F F r F F F F F F - F Z 0 m O W .0 m O W 'O m O W • () Q4I - WL r Wy r to.'.- . m m 00' c. O. 0.. We 0.. d 0 w o w m.-' > > > NZI > > > VIZ > > > tnZ N S Z 41 O {Z.1 4Ni n o o o o m -' o o ❑ a 1.. 1"' r r F r r F N F .. 243 Subpt. P, App. C 29 CFR Ch. XVII (7-1-92 Edition) N J GO Z It r U V a � c .. W N w F N G �+ Z f �+ S 2 X I .., m Z r II XI Z U W F C. F q F C U z U N C Z C N F C F H y a q � G 0 La r N C '0 '0 A 'O # S is u J CU' J1 Lfl In > U L N O N N — x O O 0 0 1 Z F C n in N .n v ') tin J. n m m x m m X X X x x = m x x m m m N ti N < q m m m - x x x x x W m m m m i' C J m m m i m x x x x x x N O: -c Oz,o �. x q x m m x X x x x x HO J 'L 'O .c x tl m C 3 C v m x 6 m x DC x DC x x x x 0 d �p �C .G m x '� La; " .0—c F F OF O C O F C Z F .-. F F .-. .. F _ r — Z .p m O V C x it V 'O N d O 4: yl J J J. J J N L J J - C• " L D. C• J O W y J O J O C WO .r O 4 G N N > > N Z > > NZ NZ = N'S. OZ N x F i U- C O O C V1 U-' C 0 W O C J W a z :a. F —4 — F — F N > N tl o 244 `Occupational Safety .and :Health APPENDIx:D TO SUBPART P—ALUMrNMM •.HYDRAULIC .SHORING FOR TRENCHEs (a) Scope.YThis appendix contains -:infor- mation that -can be used when aluminum -hydraulic shoring is provided asp a method cf.. eprotection .against -cave-ins iin: ;trenches that, do not exceed. 20 feet (6.hn)'inadepth. This appendix must be used when,design of the abnnimimhydraulic protective system cannot be performed in accordance -with 11926.652(c)(2). (b) Soil -Classification. In order to use data presented in this .appendix, the -soil type or .types in which the excavation is made must first be determined. using 'the soil. classification method set forth In.appen- dix A of.subpart P of part 1926. (c) -Presentation of !{formation: Informa- tion is presented in several forms as follows: (1) Information is presented in •tabular form in Tables D-1.1, D-1.2, D-1.3 and E- 1.4. Each table presents the maximum verti- cal and horizontal spacings that may be used with various aluminum member sizes and various hydraulic cylinder sizes. Each table contains data only for the particular soil type in which the excavation or portion of the excavation is made. Tables D-1.1 and D-1.2 are for vertical shores in Types A and B soil. Tables D-1.3 and D1.4 are for hori- zontal waler systems in Types B and C soil. (2) Information concerning the basis of the tabular data and the limitations of the data is presented in paragraph (d) of this appendix. (3) Information explaining the use of the tabular data is presented in paragraph (e) of • this appendix. (4) Information illustrating the use of the tabular data is presented in paragraph (f) of this appendix. 1 (5) Miscellaneous notations (footnotes)Ire- garding Table D-1.1 through D-1.4 are pre- sented in paragraph (g) of this appendix. (6) Figures, illustrating typical installa- tions of hydraulic shoring, are included just prior to the Tables. The illustrations page is entitled "Aluminum Hydraulic Shoring; Typical Installations." (d) Basis and limitations of the data. (1) Vertical shore rails and horizontal wales are those that meet the Section Mod- ulus requirements in the D-1 Tables. Alumi- num material is 6061-T6 or material of equivalent strength and properties. (2) Hydraulic cylinders specifications. (i) 2 -inch cylinders shall be a minimum 2 -inch inside diameter with a minimum safe work- ing capacity of no less than 18,000 pounds axial compressive load at maximum exten- sion. Maximum extension is to include full range of cylinder extensions as recommend- ed by product manufaturer. (ii) 3 -inch cylinders shall be a minimum 3 - inch inside diameter with a safe working ica- tabor - " Subpt. =P, App..D pacity of not less than 30,000 :pounds axial -compressive load at -'extensions as recom- mended by product manufacturer. (3) Limitation of application. (1) it Is not intended that the aluminum hydraulic specificationapplyto every situa- tipn that .,may be experienced in the field.. These. data were.developed to, applY;to.#fie: situations that are most commonly experi- enced in current tregchingpractice. Shoring` • systems for use in situations that are not covered by the data in this appendix must be 'otherwise designed' as specified in § 1926.652(c). (ii). When any .of the following conditions are -present, the members specified in the Tables are not considered adequate. In this case, an alternative aluminum hydraulic shoring system or other type of protective system must be designed in accordance with § 1926.652. (A) When vertical loads imposed on cross braces exceed a 100 Pound gravity load dis- tributed on a one foot section o₹ the center of the hydraulic cylinder. (B) When surcharge loads are present from equipment weighing in excess of 20,000 pounds. (C) When only the lower portion or a trench is shored and the remaining portion of the trench is sloped or benched unless: The sloped portion is sloped at an angle less steep than three horizontal to one vertical; or the members are selected from the tables for use at a depth which is determined from the top of the overall trench, and not from the toe of the sloped portion. (e) Use of Tables D-1.1, D-1.2, D-1.3 and D-1.4. The members of the shoring system that are to be selected using this informa- tion are the hydraulic cylinders, and either the vertical shores or the horizontal wales. When a waler system is used the vertical timber sheeting to be used is also selected from these tables. The Tables D-1.1 and D- 1.2 for vertical shores are used in Type A and B soils that do not require sheeting. Type B soils that may require sheeting, and Type C soils that always require sheeting are found in the horizontal wale Tables D- 1.3 and D-1.4. The soil type must first be de termined in accordance with the soil classifi- cation system described in appendix A to subpart P of part 1926. Using the appropri- ate table, the selection of the size and spac- ing of the members is made. The selection is based on the depth and width of the trench where the members are to be installed. In these tables the vertical spacing is held con- stant at four feet on center. The tables show the maximum horizontal spacing of cylinders allowed for each size of wale in the waler system tables, and in the vertical shore tables, the hydraulic cylinder horizon - tai spacing is the same as the vertical shore spacing. I 1 I I I I I 1 I C I I Li I 245 I ISubpt. P, App. D 29 CFR Ch. XVII (7-1-92 Edition) I L I I I I I I L L L I H (f) Example to illustrate the Use of the Tables: (1) Example 1: A trench dug in Type A soil is 6 feet deep and 3 feet wide. From Table D-1.1: Find ver- tical shores and 2 inch diameter cylinders spaced 8 feet on center (o.c.) horizontally and 4 feet on center (o.c.) vertically. (See Figures 1 & 3 for typical installations.) (2) Example 2: A trench is dug in Type B soil that does not require sheeting, 13 feet deep and 5 feet wide. From Table D-1.2: Find vertical shores and 2 inch diameter cylinders spaced 6.5 feet o.c. horizontally and 4 feet o.c. vertical- ly. (See Figures 1 & 3 for typical installa- tions.) (3) A trench is dug in Type B soil that does not require sheeting, but does experi- ence some minor raveling of the trench face. The trench is 16 feet deep and 9 feet wide. From Table D-1.2: Find vertical shores and 2 inch diameter cylinder (with special overs- leeves as designated by footnote #2) spaced 5.5 feet o.c. horizontally and 4 feet o.c. verti- cally, plywood (per footnote (g)(7) to the D- 1 Table) should be used behind the shores. (See Figures 2 & 3 for typical installations.) (4) Example 4: A trench is dug in previous- ly disturbed Type B soil, with characteris- tics of a Type C soil, and will require sheet- ing. The trench is 18 feet deep and 12 feet wide. 8 foot horizontal spacing between cyl- inders is desired for working space. From Table D-1.3: Find horizontal wale with a section modulus of 14.0 spaced at 4 feet o.c. vertically and 3 inch diameter cylinder spaced at 9 feet maximum o.c. horizontally. 3x 12 timber sheeting is required at close spacing vertically. (See Figure 4 for typical installation.) (5) Example 5: A trench is dug in Type C soil, 9 feet deep and 4 feet wide. Horizontal cylinder spacing in excess of 6 feet is desired for working space. From Table D-1.4: Find horizontal wale with a section modulus of 7.0 and 2 inch diameter cylinders spaced at 6.5 feet o.c. horizontally. Or, find horizontal wale with a 14.0 section modulus and 3 inch diameter cylinder spaced at 10 feet o.c. hori- zontally. Both wales are spaced 4 feet o.c. vertically. 3x12 timber sheeting is required at close spacing vertically. (See Figure 4 for typical installation.) (g) Footnotes, and general notes, for Tables D-1.1, D-1.2, D-1.3, and D-1.4. (1) For applications other than those listed in the tables, refer to § 1926.652(c)(2) for use of manufacturer's tabulated data. For trench depths in excess of 20 feet, refer to § 1926.652(c)(2) and § 1926.652(c)(3). (2) 2 inch diameter cylinders, at this width, shall have structural steel tube (3.5x3.5x0.1875) oversleeves, or structural oversleeves of manufacturer's specification, extending the full, collapsed length. (3) Hydraulic cylinders capacities. (i) 2 inch cylinders shall be a minimum 2 -inch inside diameter with a safe working capacity of not less than 18,000 pounds axial com- pressive load at maximum extension. Maxi- mum extension is to include full range of cylinder extensions as recommended by product manufacturer. (ii) 3 -inch cylinders shall be a minimum 3 - inch inside diameter with a safe work capac- ity of not less than 30,000 pounds axial com- pressive load at maximum extension. Maxi- mum extension is to include full range of cylinder extensions as recommended by product manufacturer. (4) All spacing indicated is measured center to center. (5) Vertical shoring rails shall have a min- imum section modulus of 0.40 inch. (6) When vertical shores are used, there must be a minimum of three shores spaced equally, horizontally, in a group. (7) Plywood shall be 1.125 in. thick softwood or 0.75 inch. thick, 14 ply, arctic white birch (Finland form). Please note that plywood is not intended as a structural member, but only for prevention of local raveling (sloughing of the trench face) be- tween shores. (8) See appendix C for timber specifica- tions. (9) Wales are calculated for simple span conditions. (10) See appendix D, item (d), for basis and limitations of the data. Occupational Safety and Health Admin., Labor Subpt. P, App. D ALUMINUM HYDRAULIC SHORING TYPICAL INSTALLATIONS FIGURE NO. I YERTC• uL •. . FIGURE NO. 2 wYOM(AJC JI'CAE(D VERTCAL ALUMMM N (SPOT MRACoI - MYDRALLC 3W0 q CWM PLYWOOD HORIZONTAL SPACING RNDRIZONTAL SPACING VERTICAL RAIL HYDRAUL IC CYLINDER 1B" NAY. JI'�/ "E VERTICAL RAI •Ijj e � NTORAULIC -Cl i fffiii VERTICAL ' >Y SPACING 4' 2' MAX. DER IB" VERTICAL SPACING n 1 <' MAX. 2' MAX. PLYWOOD FIGURE NO. 3 FIGURE NO. 4 VERTCAL ALUMMJM AUIMONM MYORALLC SHORNO LIP R IC It NYORAµt ENOMNO ,QCs WALFA SYSTEM l $NEEiING (STACAEOI \(TTPCAU HORIZONTAL SPACING VERTICAL • VERTICAL RAIL SPACING HYDRAULIC CYLINDER A' MAX_ 2' MAX. 2' MAX. /:.� �� I I IR'I aI I+ C7LINDERC VERTICAL SPACIMG 311-112 0-92-9 247 ' Subpt. P, App. D 29 CFR Ch. XVII (7-1-92 Edition) I C I El C z O ' U C O a F a aC?O O Q J t- • p.�cd0 • z> 1 I I I I I a N V [+ rnQ O U a x Z ^ 04 zC z2w Q O L N O O Caz X x C U L7 z = N U �Qz N r O Q- �Hz ^ ? k C h U Q - 1a. m F C [x.z c '.�t.' oFw- c�..tv,� o w' Jw u. >'^c. >--o.-' >^aN w a Y O C .. O >O 1 248 Occupational Safety and Health Admin., Labor Subpt. P, App. D a a ] (Lj N - U wE- M Q O Ca W a a W O Z F F > F N ¢ O ro O Qz Co l^ E O 3 0 z Wc1 x O CA c F- U U W 0 N UiYi W z .7 N Q Q _ C Q Q U FCC C aQ .. co Q w a >I W u O z T -c .] o - N a F v •• CO CL Z Z �. o O U W oo '^ In ` X N Q `C vi ' VU Q n C fl V cJ C C _ N N w d C � d d � Q Q o d d U F, a O a O x O C'' W W F 'o W C= W v, F o W O W > �� >> �" >O^aN > Oc ^ N O .- " y N 1.ZZ 249 ' Subpt. P, App. D 29 CFR Ch. XVII (7-1-92 Edition) I C I I I r I IL I I I L I I 11 o • C)'- Cl I Qz K C I I H2 r en v v Ys z z z z zZ) CMHz. N - 7 O C C C C C Lr C CXL vi x P N C DC C r. K.. 3. V > `(n yr v 3 L V U Ci z�.. N N e� '— z zw Zr; Z z_ Z Z Z _ C — — r� a z Q fJ zNZ N T O U } j - U � n z m x 3 s ::. z - O .., >' Y Y - I z z z "z_ z z z _ _ _z u r r'J n. N K. K fl — �+' G a _ v C z r _ C. • - 1 L -- v, C C 'r. C C v. C C = VI r ^J - J - - ... _ 3 r Q = C C C �z — 3 y - v r K - j - - v o c E - Q Q .J C a' C S C O rJ v v Z ov n > r.y— = >=a— >- C V. ... U ^ v .�.. C ... i C = 61 r E - - C G O O z z . ' 250 Occupational Safety and Health Admin., Labor Subpt. P, App. D 1 I I 1 oz if i I 1 m yyy=y N N N F !7j M M e 1 z z z� z z z z z z Z ., _ .. ^ O M M M M M M M M M U❑ U - zZ o h c o h o r o o ti I1.1 O 6 b b O '7 h oC �•; ., L > O xy ^i m 3 s� E d 1 eq z z z U o zz z z Z zziiI z z O M M NQ M M X N 1 Z U a a uS z z z z c o rnv�U P.F U c y O 0 o o o o h c c O a O s 3 u 1 z Co Y< N N M N M N M en z3c. o U❑ M C u -Z L 1 K V O V COh O U, C O< b 'O C V vi W Hi VI 'C U Q S a —I O Z u Z i❑ it, a C inc a in v v C^ Fo v COO� i C< W y Q Q u A. v CO X X yR. C G C N 1 y d 6 [' U u a a � F C' O W O a' O - o v a Z w Lt1�nFo1 - C y H C OOO 1 i 1 251 Subpt. P, App. E 29 CFR Ch. XV11 (7-1-92 Edition) APPENDI% E TO SUBPART P -ALTERNATIVES TO TIMBER SHORING 18" M VERT SPAC 4' MA RTICAL RAIL YDRAULIC CYLINDER Figure I. Aluminum Hydraulic Shoring C O O O O Figure 2. Pneumatic/hydraulic Shoring 252 Occupational Safety and Health Admin., Labor Subpt. P, App. E r •rrirr� Figure 3. Trench Jacks (Screw Jacks) - 1 1 1 14 H t•• Figure 4. Trench Shields - 1 1 253 1 Subpt. P, App. F 29 CFR Ch. XVII (7-1-92 Edition) APPENDIX F TO SUBPART P -SELECTION OF PROTECTIVE SYSTEMS The following figures are a graphic summary of the requirements contained In subpart P for excavations 20 feet or less in depth. Protective systems for use in excavations more than 20 feet In depth must be designed by a registered professional engineer in accordance with 1 1926.652 (b) and (c). Is the excavation move than 5 feet in depth? Is there potential for cave-in? NO Sloping selecte Go to Figure 2 Is the excavation entirely in stable rock? Excavation may be made with vertical sides. Excavation must be sloped, shored, or shielded. Shoring or shielding selected. Go to Figure 3 FIcJRE 1 - PRELIMINARY DECISIONS 254 Occupational Safety and Health Admin., Labor Subpt. P, App. F Sloping selected as the method of protection 1 Will soil classification be made in accordance with Sl926.652 (b)? YES NO t Excavation must comply with Excavations must comply one of the following three withf1926.652 (b)(1) which options: requires a slope of 1½H:1V (341)• .Option 1: $1926.652 (b)(2) which requires Appendices A and B to be followed Option 2: §1926.652 (b)(3) which requires other tabulated data (-see definition) to be followed. FIGURE 2. - SLOPING OPTIONS Option 3: £1926.652 (b)(4) which. requires the excavation to be designed by a registered professional engineer. 1 255 , I Subpt. P, App. F 29 CFR Ch. XV11 (7-1-92 Edition) I I H C I I I Shoring or shielding selected as the method of protection. Soil classification is required when shoring or shielding is used. The excavation must comply with one of the following four options: Option _ 51926.652 (c)(1) which requires Appendices A and C to be followed (e.g. timber shoring). Option 2 §1926.652 (c)(2) which requires manufacturers data to be followed (e.g. hydraulic shoring,trench jacks, air s';ores, shields). Option 3 51926.652 (c)(3) which requires tabulated data (see definition) Ito be followed (e.g. any system as per the tabulated data). 1 Option 4 31926.652 (c)(4) which requires ' the excavation to be designed by a registered professional engineer (e.g. any designed ' system). FIGURE 3 - SHORING AND SHIELDING OPTIONS ' 256 DIVISION 4 - PIPE INSTALLATION FOR WATER MAINS SECTION 4-01: PIPE LAYING. The laying of pipe shall be done in ' accordance with the pipe manufacturer's recommendations, the plans, AWWA C-600-77 for C.I. and D.I. pipe and AWWA C-603 for Asbestos -cement pipe and these specifications for PVC Pipe. See Sheet No. 16, Appendix to these Specifications. 1 SECTION 4-02: GENERAL. Equipment used to place pipe shall be rubber -mounted to avoid severe scoring of paved surfaces. The • pipe is to be installed with the bell ends facing the direction of • laying except when otherwise approved by the Engineer. A night plug shall be installed whenever the Contractor shuts down the job ' each day. Where fittings and other appurtenances are sometimes called for on the drawings, such locations can be shifted to fit between pipe joints. Such relocations from the plans is limited to ten (10) feet maximum. The laying of pipe will not be permit- ' ted in water or on blocks. When ground water is encountered in the trench, the Contractor shall furnish such de -watering equip- ment as is necessary to keep ground water from entering the pipe. The jointing of the pipe shall be done in strict accordance with the pipe manufacturer's recommendations. The bell and spigot of the joint to be made shall be clean of all foreign matter prior to jointing. The spigot end of the pipe is to be thoroughly cleaned and then coated with the recommended lubricant to facilitate jointing. The gaskets are to be inspected prior to jointing. The ' pipe jointing shall be accomplished with equipment approved by the Engineer, which is capable of shoving the pipe home without damage to joints. SECTION 4-03: TIE INS. This item shall consist of connection of the new pipe line to the existing mains by means of tapping under pressure, cutting in a tee and valve, or any connection to existing mains when customers must be notified of an interruption • of their water service. The Contractor shall furnish all labor, material, equipment, and hand tools necessary to complete the tie-in. All customers shall be notified by the Contractor 24 hcurs in advance of any shutdown as to the time service will be interrupted and the estimated time service will be restored. All valves within an active system and in operation shall be operated by city employees only and by the Contractor. SECTION 4-04: JOINTING. Jointing shall be done in accordance with the manufacturer's recommendations. If effective sealing is not • ' obtained, the jointing shall be disassembled, thoroughly cleaned, inspected, and reassembled. 1 1 I DIVISION 4 - PIPE INSTALLATION FOR WATER MAINS SECTION 4-05: PIPE INSULATION. The Contractor shall furnish and install insulation on all exposed piping, flanges, and fittings, as shown on the plans. Insulation shall extend to a depth of 18 inches beneath the existing:ground surface. All insulation shall be protected with aluminum jacketing not less than 0.019 inch thickness with a proper vapor barrier. All surface of pipe shall be prepared and the insulation and jac- keting Installed according to the manufacturer's recommendations. SECTION 4-06: REACTION ANCHORAGE AND BLOCKING. All unplugged tees, Y -branches, and bends( deflecting 22 1/2 degrees or more installed in trench shall beiprovided with concrete thrust backing between the fitting and solid, undisturbed ground in each case. At the tops of slopes, vertical angle bends shall be anchored by means of'a steel strap or rod anchors securely embedded in or , attached to a mass of concrete of sufficient weight to resist the hydraulic. thrust at the maximum pressures to which the pipe will be subjected. All concrete blocking and anchors shall be installed- in such a manner that all joints between pipe and fittings are accessible for repair. Pipe and fittings shall be provided with thrust blocks and anchorage as detailed on the accompanying plans and as may be determined in the field by a competent, licensed Engineer. The bearing area of concrete reaction blocking against the ground or trench bank shall be shown by the plans or shall be computed by a competent, licensed Engineer in each case. In the event that adequate support against undisturbed earth cannot be obtained, metal harness anchorages consisting of steel rods or bolts across the joint and securely anchored to pipe and fitting shall be installed to provide necessary support. Should the lack of a solid vertical excavation face be due to careless or otherwise improper excavation, the entire cost of furnishing and installing metal harness anchorages in excess of the contract value of the concrete blocking replaced by such anchorages shall be borne by the Contractor.. All steel equipment used for reaction anchorage shall be painted with two coats of Kopper's "Bitumastic No. 50." A. Concrete for Encasement and Thrust Blocks, Class B concrete for encasement and thrust blocks shall- be proportioned and mixed to have a minimum allowable compressive strength of 3,000 pounds per square inch at 28 days. 2 1 Hi I H DIVISION 4 - PIPE INSTALLAT:ON FOR WATER MAINS Class B concrete is described below as to water -cement ratio, cement per cubic yard, and compressive strength, as follows: Water -Cement Cement -Sack Compressive Ratio* Per C.Y. Strength** Class "B" 8.0 4.8 3,000 *Gallons (;;.S.) per sack of cement (95 pounds net) **Pounds per square Inch at 28 days. SECTION 4-07: PVC PIPE INSTALLATICN All PVC pipe shall be laid ' in accordance with the manufacturer's recommendations, the plans, and specifications herein. See Division 4-A and Division 10 of these specifications. Pipe shall be field checked by the Contractor for damage prior to • installation. Care shall be exercised to embed pipe without damage and in accordance with the bedding material specifications herein. Each joint shall carefully be checked, cleaned, prepared and then shoved home without stress or strain on the joint after placed in the trench. All pipe shall he laid straight with side walls of pipe braced with compacted selected backfill material from the bottom of trench to the top of pipe, and from sidewall of pipe to sidewall of trench. ' Curves: All PVC pipe shall be placed in the trench so as to minimize movement of the pipe after start-up operations. The following placement methods shall be used with approaching, following through, and leaving curves in the pipe trenches: A. When trench side walls are good, undisturbed soil materials, Contractor shall approach the Point of Curvature to the curve with pipe laid straight and touching the long radius side of trench wall; thence continue around the curve with a smooth symmetrical trench with pipe being laid against the long radius trench wall to the Point of Tangency to the curve. B. When trench side walls are NOT desirable for pipe bedding and ' bracing, compacted bedding, as specified herein for straight line trenches, shall be used. H I 3 I I I DIVISION 4A -PVC FIP_EE CO.N TPN(:T ON ' AN. MISCELLANEOUS SUPPLEMENTAL SPECIFICATIONS 1 SECTION 4A-Ci: TIES. Contractor shall make tie into existing 4" main and the existing water storage tank in accordance with the Construction Plans and Sheets No. 21 8 22, Appendix to the Specifications. ' SECTION 4A-02: TRACER WIRE. Contractor shall successfully place and tie No. 14 solid THHN nylon -coated copper wire around and ' beside each joint cf PVC water pipe. SECTION 4A-03: TRENCHING. The Contractor shall install all pipe in a straight line trench as staked by the Engineer. Curves are ' allowed as needed but shall not exceed pipe manufacturer's recommendations. Al: PVC pipe shall have a minimum of 36 cover. SECTION 4A-04: CURVE PIPE INSTALLATION. The entire curved length, from P.C. to P.T. of curve, of long -sweeping PVC pipe shall rest against compacted backfill or acceptable undisturbed trench walls on the long -radius side of trench. SECTION 4A-05: FENCE MAINTENANCE. The Contractor shall be ' responsible for damages incurred due to lack cf proper maintenance of fences damaged within the course of construction. Fences are to be repaired according to Division No. 1 of ' specifications herein. SECTION 4A-06: FINAL TESTS. The Contractor shall schedule seven ;7) days ir. advance with the Engineer's representative a final acceptance test for each valved section of the pipe system. The Contractor shall, at his expense, perform the necessary tests and repair prior to scheduling the final acceptance tests to assure ' himself of the pipe's pressure stability and acceptance. SECTION 4A -C7: SPECIAL BEDD_NG__ Special bedding required for ' pipe in wet areas, rock excavated trenches, and gravel_ road crossings, creek crossings, and other specified areas, unless a Bid :tem for Special Bedding is provided and specified for said areas, such Special Bedding shall be subsidiary to other items of the contract. See Appendix of the Specifications. SECTION 4A-08: CLEAN UP. The Contractor shall properly clean and grade the path of construction immediately after construction. Trench settlement shall be repaired, and damaged yards and pasture shall be fe:tilized and seeded until a successful growth of vegetation is obtained. 1 a DIVISION 4A - PVC PIPE CONSTRUCTION SECTION 4A-09: ADDITIONAL MATERIALS All materials necessary to successfully complete the project and not called for on the plans and specifications, shall be subject to the approval of the Engineer. All such small items shall be subsidiary to other items of the contract. A 2 I I DIVISION 5 - PRESSURE AND LEAKASE TE,T'NG 1 SECTION 05-0:: SCOPE. It is the intent of these specifications that all joints he watertight and free from visible leaks, and each leak which may be discovered, at any time prior to the ' expi- ration of one year after the date of final acceptance by the Own- er, shall be repaired by and at the expense cf the Contractor. The following tests shall be in accordance with AWWA C-600-77 or the latest revision thereof. The Contractor may, at his conven- t• ience, with the approval of the Engineer, make tests upon the system in addition to those listed below. ' With the installation of temporary blockage to protect the green concrete or allowing a lapse of at least 8 days after the placing of thrust or backing blocks, all newly laid pipe and its appurte- nances or any valve sections thereof shall be subjected to Ares- , sure and leakage tests. The Contractor shall provide all testing equipment and material including water of a quality apprcved by the Engineer, if not provided by the Owner, and shall conduct the following tests in the presence of the Engineer. _ Tests in the presence of the Engineer are intended to be , demon- strations of satisfactory performance. The Contractor shall satisfy himself that the section to be demonstrated will pass a test before requesting one. If subsequent tests are required because of failure of the demonstration from lack of prepara- tions, the Contractor shall compensate the Engineer for time spent on such subsequent tests. A. Hydrostatic Pressure. The hydrostatic test pressure to be applied shay_ be accomplished at one and one-half (1-1/2) times working pressure or 200 psi, whichever is treater. This teat pressure shall be applied relative to the lowest ' point in the main being tested. B. Pressure Test. Each valved section of pipe shall be subjec- • ted to a pressure test prior to connection with the rest of the system. The pipe shall be completely filled with water with all entrapped air expelled through hydrants or blowoffs ' at high places, or if such are not available, through taps made at the high points. Such taps shall be plugged subse- quent to the pressure and leakage tests. I I 1 I I DIVISION 5 - PRESSURE AND LEAKAGE TESTING 1 The pressure in the line section being tested shall be increased by pumping to the calculated test pressure and shall be main- tained at that level for at least two hours and for whatever longer period as may be necessary for the Engineer to complete the inspection of the line under test and the Contractor to locate any and all defective joints and pipe line materials. If repairs are needed, such repairs shall be made, the line re- filled, and the test pressure applied as before; this operation shall be repeated until the line and all parts thereof withstand the test pressure. C. Leakage Test. Each valved section of pipe shall be subjected , to a leakage test prior to backfill, immediately after a suc- cessful pressure test. Leakage test is to be in accordance with AWWA D-600-77. The pressure shall be maintained at the test pressure of the line, section being tested for four hours and the water leakage shall be measured by refilling the con- tainer used for pump section. Line leakage is defined as the total amount of water introduced into the line as measured during the leakage test. In no event shall the line .be accepted if the leakage for any I pipe exceeds 10 gallons per 24 hours per mile of pipe per inch of nominal diameter for P.V.C. pipe, or 12 gallons per 24 hours per mile of pipe per inch of nominal diameter for cast iron, ductile iron, or asbestos -cement pipe. All visible leaks shall be re- paired regardless of whether the section in question meets leak- age limitations or not. Leaks shall be repaired and the tests repeated until the line is approved by the Engineer. , SECTION 05-02: DISINFECTION. All lines of the water system shall be disinfected after they have been flushed, according to the AWWA C-601-68 or the latest revision except as herein stated.. After satisfactory pressure .and leakage tests have been comple- a solution of water containing at least 100 parts per mil- lion of free available chlorine shall be introduced into the pipe line at the distributions system intake. Various outlet points and valves shall be opened to allow the flow to proceed through -the largest pipe successively to the smallest, including service outlets, throughout the system. Discharge from the system shall be accurately measured and tested to ascertain when various sec- tions of the pipe have been filled with the chlorine solution. After the system has been filled, it shall be allowed to stand for 24 hours after which there should be at least 25 parts per million residual chlorine remaining in the water. 2 1 I I I DIVIS:oN 5 - PRESSURE AND LEAKAGE TESTING After disinfection has been completed and approved by the Engi- neer, the Contractor shall thoroughly flush the main until resi- • dua chlorine is less than 2 parts per million. All materials and equipment necessary to properly disinfect the pipe system shall be provided by the Contractor. If a section of line falls to yield a safe sample after taking samples three con ' secutive weeks, the Contractcr will be required to rechlorinate the line. Some data pertinent to pipeline disinfecticn are con- tained in the following Table A: TABLE A Calcium Nominal Capacity *Chloride of Lime Hypochloride Pipe Size Gals./100 Ft. 1 Lb /103 Ft. 1 Lb./100 Ft. 3/4 2.3 .0092 .CC345 1 4.0 .C16 .00GCC 2 16.3 .065 .0244 ' 3 36.7 .147 .C550 4 65.2 .26C .0978 6 147.0 .588 .2205 ' 8 261.0 1.044 .3915 10 406.0 1.524 .6080 12 585.0 2.340 .8770 * Quality of chlorine compound noted based on 4 lbs./100 gal. Chloride of Lime (25% avail. C12) and 1.5 lbs./gal. Calcium Hypochloride (70% avail C12). The Contractor shall furnish all material, labor, and equipment to flush out and disinfect all existing water systems integrated with the water system. •' SECTION 05-03: BACTERIOLOGICAL SAMPLES. After disinfection, -bacteriological samples should be taken by a City representative on two (2) consecutive dayz and submitted to the Arkansas Depart - 1 ment of Health for analysis with safe results before placing new lines into service. Fi I 3 IH I I SECTION 8-A - DUCTILE IRON PIPE & FITTINGS SECTION 8A-01: SCCPE. This section covers ductile iron pipe, joints and ductile ircn fittings which shall be furnished and installed complete with all jointing materials and accessories, anchors and blockings, and other appurtenances. ' SECTION 8A-02: DUCTILE IRCN P:PE. All ductile iron pipe, fittings, and Jointing materials shall be as shown on the plans and as specified herein. A. Pipe. 1. Designed in accordance with ANSI/AWWAC-15C 2. Manufacture and testing: ANSI A21.51 and AWWA C-150 3. Grade: Tensile Strength: 6C,000 psi Yield Strength: 42,000 psi Elongation in 2": 10 % - 4. Dimensions: (Min.) Wall Outside • Size Thickness Thickness - Diameter Inches Class Inches Inches 4 51 0.29 4.80 ' 6 5: 0.31 6.90 • 8 51 0.33 9.05 10 51 0.35 11.:0 12 51 0.37 13.20 14 51 C.36 :5.30 16 51 0.37 17.40 I I L u I Pipe must be rated at 350 psi minimum working pressure, plus 100 psi surge pressure, unless otherwise stated in the construction Bid Items. B. Fittings. All fittings shall be restrained mechanical or boltless, gasketed jointed and cement lined, such as American "Mechanical Joint with Retainer Gland" or "Flex -Ring Joint," or equal. 1. Manufacture and Testing: A21.11 2. Thickness and Iron: AWWA C-110, ANSI A21.4, A21.10, Size of Pipe AWWA C-150 ASTH A-48 (Diameter) Thickness Class Iron Class 4" through 6" D 25 1 In vi of viv O - iittviv rirrJ �c inl'1" IN(b 3. All fittings up to 112 inch size shall be class 250 and .all fittings larger ithan 12 inches are to be class 150 unless specified differently on Plans and in Bid Items. 4. Contractor shall install all fittings as designated on , the plans. Generally, only fittings required for hori- zontal alignment have been indicated. All other fittings required shall be furnished by the Contractor, who will be compensated in accordance with the adjustment unit price stated in the proposal. C. Pipe Joints. Mechanicalor boltless, gasketed type (ANSI A21.11 and AWWA C-111) such as "Fastite," "Bell-Tite," "Tyton," and "Al-tite." Joints shall be rated equal to pipe rating specified in Bid Items. D. Restrained Joints. All restrained fittings shall be rated at 350 psi psi surge pressure, unless other Items. E. Pipe Coating and Lining. 1. Cement LIning: AWWA 2. Bituminous Coating: AWWA pipe joints and restrained working pressure, plus -100 wise specified in the Bid C-104 and ANSI A21.4 C-104 and ANSI A21.4 ' 1 1 :J I 2 1 I I 1 DIVISION 8 - IRON PIPE & FITTINrS, 1 SECTION 8-B - CAST IRON PIPE AND FITT:NG SECTION 8B C1: SCOPE. This section covers cast iron pipe and fittings which shall be furnished and installed complete with all jointing materials and accessories, anchors and blockings, and other appurtenances. • SECTION 8B-02: CAST IRON PIPE. All iron pipe, fittings, and jointing materials shall be as shown on the plans and as specified herein, and shall be rated at a minimum of 200 psi working pressure, plus 100 psi surge pressure. A. Pipe. 1. Design: ANS_/AwWA C-101 2. Manufacture and testing: ASA A21.1, A21.6, A21.8, or A21.9 3. Iron: 21/45 ' 4. Dimensions:_ (Minimum) Wall Outside Size Thickness Thickness Diameter Inches Class Inches nches 4 22 0.35 4.80 6 22 0.38 5.90 8 22 0.41 9.05 10 22 0.44 1.10 12 22 0.48 13.20 14 22 0.51 _5.30 16 22 0.54 17.40 IPipe must have a minimum working pressure of 2CC psi or as otherwise specified on plans and/or Bid Items. B. Fittings. All fittings shall be mechanical jointed and cement lined. 2 I El El Manufacture and Testing: AWWA C -11C, ANSI A21.4, A21.10, A21.11 Thickness and iron: Size of Pipe AWWA C-150 ASTM A-48 (Diameter) Thickness Class Iron Class 4" through 6" 3 D 25 I Li DIVISION 8 - IRON PIPE & FITTINGS 1 3. All fittings up to 12 inch size shall be class 250 and fittings larger than 12 inches are to be class 150, un- less specified differently on plans and Bid Items. 4. The Contractor shall install all fittings as designated , on the plans. However, only fittings required for hori- zontal alignment have been indicated. All fittings re- quired shall be furnished by the Contractor, who will be compensated in accordance with the unit price stated in the proposal. C. Pipe Joints. Mechanical or boltless, gasketed type (ANSI I A21.11 and AWWA C-111) such as American "Fastite," Clow -"Bell-Tite," U.S. "Tyton," Griffin "Bel-l-Tite," or McWayne "Tyton." D. Restrained Joints. All restrained pipe joints and restrained fittings shall be rated at 350 psi working pressure, plus 100 psi surge pressure, such as U.S. Pipe's "Lok-Tyton" joint, or an approved equal. E. Pipe Coating and Lining I 1. Cement Lining: ASA A21.4, except lining thickness may be reduced to 1/2 specified thickness. 2. Bituminous Coating: Manufacturer's Standards. SECTION 8-C: HANDLING. Pipet, fittings, and accessories shall be handled in a manner that will ensure their installation in the work in sound, undamaged condition. Equipment, tools, and methods used in unloading, reloading, hauling, and laying pipe and fittings shall be such that they are not damaged. Hooks ' inserted in ends of pipe shall have broad, well -padded contact surfaces. Pipe in which the cement lining has been broken or loosened shall , be replaced by and at the expense of the Contractor.. Where the damaged areas are small and readily accessible, the Contractor may be permitted to repair the lining, subject to approval of the .Engineer. All pipe coating which has been damaged shall be repaired by the Contractor before installing the pipe. 4 I El 1 DIVISION 8 - IRON PIPE & FITTINGS_ 1 ' SECTION 8-D: CUTT:NG PIPE. Cutting of pipe shall be done in a neat manner without damage to the pipe or to the cement lining therein. Pipe cuts shall be smooth, straight, and at right angles to the pipe axis. All cutting of pipe shall be done with mechanical pipe cutters of an approved type except that, in loca- • tions where the use of mechanical cutters would be difficult or impractical, existing pipe may be cut with diamond point chisels, saws, or other tcols which will cut the pipe without damaging impact or shocks. ' SECTION 8-E: ALIGNMENT OF BELL AND SPIGOT PIPE. Pipe lines or runs intended to be straight shall be straight. Deflections from a straight line or grade measured between the centerlines exten- ded of any two connecting piping units and expressed in inches per linear foot, shall not exceed that shown in the following table: ' Pipe Size (=D) 8" to 12" : lo 4" t 16" Type of Jcin.t 6 inch inclusive : inclusive Mechanical or Boltless Gasketed 6/D 8/D 9D Either shorter pipe sections or special bends shall be installed where the alignment or grade requires them. I I El i1 I SECTION 8-F: REACTION ANCHORAGE AND BLOCKING. All unplugged bell and spigots, or all bell tees, Y -branches, and bends deflec- ting 22-1/2 degrees or more installed in trench shall be provided with, concrete thrust blocking between the fitting and solid, undisturbed ground in each case, except where solid ground blocking is not available. At the tops of slopes, vertical angle bends shall means of a steel strap or rod anchors securely attached to a mass of concrete of sufficient weight hydraulic thrust at the naximum pressures to which be subjected. All concrete blocking and anchors stalled in such a manner that all joints between tings are accessible for repair. S be anchored by embedded in or to resist the the pipe will shall be in - pipe and fit- I 1 DIVISION 8 - IRON PIPE & FITTINGS 1 The bearing area of concrete reaction blocking against the ground or trench bank shall be as shown by the plans or as directed by the Engineer in each case. In the event that adequate support against undisturbed earth 'cannot be obtained, metal harness anchorages consisting of steel rods or bolts across the joint and I securely anchored to pipe and fittings or ductile iron retainer glands, as approved by the Engineer, shall be installed to pro- vide necessary support. All, steel equipment used for reaction anchorage shall be painted with two coats of Kopper's "Bitumastic No. S0" or an approved equal. The first coat shall be dry and hard before the second coat 'is applied. Trenches over, through, and/o'r down rock bluffs shall be protec- ted from erosion: Mains shall be anchored into rock bluffs with use of steel rods and straps!. A minimum of four (4) anchors per joint of pipe (max. length of 20 feet) shall be used. Steel rods, straps, and anchoring, materials shall be protected from corrosion. The anchors shall individually be adequate to with- stand 2.5 times the maximum thrust force at any point on the pipe system. I I Fl I I 6 I I DIVISION 9 - VALVES SECTION 09-01: SCOPE. This section covers valves and appurte- nances as shown on the drawings and as specified herein. All valves are to be opened left unless otherwise shown on the Construction Plans. ' SECTION 9-02: MATERIAL. A. Gate Valves -- See Sheet No. 7, Appendix to the Specifications. 1. General. All gate valves shall conform to the latest edition of AWWA C-500 Standard for gate valves for crdi- nary water works service. ' 2. Three-inch (3) and -Smaller Valves: All line gate valves used with PVC pipe shall be parallel double -disc gate valves with non -rising stems and 4 -point wedging action, open counterclockwise with "O" ring seals. Valves shall be Mueller No. A -238C-37 slip joint type, or equal. 3. Four -inch (4) and Larger valves: All lane cafe valves for buried service shall be Mueller No. A-2370-20 with mechanical joint ends; each gate valve used with PVC pipe shall be provided and installed with a transitional gasket for PVC service. All other services shall have flanged ends ASA Class 125. 4. Buried Service Valves: All buried service valves shall • be furnished with Standard AWWA 2" square operating nut. Valve operating wrench shall be Mueller No. A -245-1C by 36" in length, or equal. B. Butterfly Valves. 1. All type butterfly valves shall be of the tight closing, ' rubber seat type with rubber seats which are recess - mounted and securely fastened to the valve body. Al: valves shall conform to the latest revision of AWWA ' Standard C -5C4, class 125-16. valve bodies may be "monoflange" with a mechanical joint -to -flange adapter or may have integrally cast mechanical icint ends. Valve discs shall rotate 90 degrees from the full -open. ' position to the tight shut position. 2. Valve Discs: All valve discs shall be constructed of Ni-Resist, Type 1. All disc seating edges shalll be smooth and polished. 1 I D DIVISION 9 - VALVES 3. Valve shafts: VALVE shafts shall be constructed of 18-8 Type 304 stainless steel and shall be a one-piece unit extending full-size through the valve disc and valve bearings. 4. Valve Seats: Valve seats shall be of a natural rubber or synthetic compound. Bonded -in seats must be simul- taneously molded in, vulcanized, and bonded to the body, and the seat bond must withstand 75 pounds pull under test procedure ASTM D-429-58, Method B, or latest revi- sion thereof. 5. Valve Bearings: Valves shall be fitted with sleeve type bearings. Bearings shall be corrosion -resistant and self --lubricating. Bearing load shall not exceed 2,500 psi. 6. Valve Operators: Valve operators shall be of the tra- veling nut -type designed to withstand 300 ft/lb of input torque at full -open or closed positions without damage to the valve or operator. All operators shall be fully gasketed and grease; -packed and designed to withstand submersion in water to 10 psi. Valves shall open with a counterclockwise rotation of the AWWA nut and shall re- quire a minimum of 32 turns to move from fully open to fully closed. 7. Painting and Testing: All surfaces of the valve shall be clean, dry, and free from grease before painting. The valve interior surfaces, except seating surfaces, shall be evenly coated with black asphalt varnish in accordance with Federal Specification TT -V -51a and AWWA C-504-74. C. Air Release Valves. All Air Release Valves shall be located at the high points in the line as shown on the plans and as directed by the Engineer., The valves shall be a regularScom- bination air release and vacuum breaker valve. See Sheet No. 6, Appendix to the Specification. D. Valve Boxes. Valve boxes shall be Buffalo style adjustable 24 by 36 inch for 5-1/4 shafts, Mueller No. 562-S, or equal. 2 I I I I I I I I I I I D u L I NvI ION 9 - VALVE; SECTION 09-03: INSTALLATI , CN. The contractor shall furnish all labor, material, ecuipment, and hand tools to install the valves as per the detailed plans and manufacturer's recommendation. All valves shall be installed with operating nut up in a truly verti- cal position. Valves shall, in general, be placed where indicat- • ed on the detailed plans. All valve settings shall include all compaction necessary to provide a stable base for the valve box. ' SECTION 09-04: VALVE KEYS. The Contractor shall provide two (2) valve keys per each size valve, suitable for use with the valve installed, as manufactured by the valve manufacturer. ' SECTION 09-35: VALVE OPERATING WRENCH. The Contractor shall provide the Owner with three (3) valve wrenches, Mueller No. A- 246 -1C x 36" in length, as- a Subsidiary Item to other Bid Items of the project. SECTION 09-06: CHECK VALVES. The Contractor shall furnish and install check valves with reinforced concrete vault with metal lid and appurtenances as shown on the plans and as specified herein. Concrete vault with lid shall be constructed as per Details shown on Construction Plan Sheet No. 20 of 23. A. MATERIALS. All check valves shall conform to the standards herein and as shown on plans unless otherwise approved by ' Engineer. All materials of construction shall conform to ASTM standards for cast non, ductile iron, bronze, and stainless steel. 1. Valve Bcdy shall be cast iron for working pressures of 175 psi and less and shall be ductile iron for working pressures greater than 175 psi and less than 350 psi. ' 2. Bronze trim shall be standard for all check valves unless otherwise specified. 3. Resilient Seating (Buna-N) compression molded onto the seat allowing metal -to -metal contact with drip -tight ' resilien.t shutoff and shall be easy to replace. B. STYLE. Air cushion swing check valves shall be used for all static main pressures of 6C psi and less. For all static '• pressures over 60 psi, oil cushion swing check valves shall be used. I 1 3 I 1 DIVISION 10 - PLASTIC PIPE AND FITTINGS 1 • SECTION 10-01: SCOPE. Covers all PVC pipe and fittings to be furnished and installed as required in these specifications and as shown on the plans. The specifications shall apply to all plastic pipe sizes 2" to 12" in diameter. SDR rated pipe shall comply with Commercial Standards CS256, and DR rated pipe shall comply with AWWA C-900. •' SECTION 10-02: :NSTALLATION CF PIPE. No defection shall be allowed at the joints of any size plastic pipe. As determined by the Engineer, deflection shall be provided by the use of vertical curves or proper angle fittings to accomplish grade or alignment changes. Snaking or humping the pipe shall be required in accordance with the manufacturer's recommendations and to the satisfaction of the • Engineer. ' The Contractcr shall make arrangements with the PIPE MANUFACTURER to have a FACTORY REPRESENTATIVE skilled in the installation of plastic pipe of the above type present for a minimum of one day at the start of the laying of the pipe. A pipe supply house representative shall not be considered as being a representative • of the factory. ' SECTION 10-03: JOINTING. A. Boltless Gasketed Joints. Assembly and insta:laticn shall be ' with clean and uninjured joints in accordance with manufac- turer's recommendations. Al: joints shall be lubricated per manufacturer's recommendations before assembly. ' B. Plastic -Metal Connections. All threaded joints where plastic and metal fittings are connected, shall be so fitted that the plastic fitting will have the male thread on it, unless otherwise shown. Other types of plastic -metal connections shall be as recommended by the plastic pipe manufacturer or Contractor and approved by the Engineer. C. Flanged Joints. All flanged joints shall be so made that after uniform compression of the sealing gasket by proper bolt tightening, the flange faces shall be parallel, the ' jointed fittings or pipe centerlines shall be coincident, and no abnormal stress shall be transferred to adjacent piping or fittings. Flanges on plastic pipe shall be tightened suffi- ciently to slightly compress the gasket to make a good seal, but not sc tight as to distort the flanges. 1 I DIVISION 10 - PLASTIC PIPE AND FITTINGS SECTION 10-04: PVC PIPE AND FITTINGS A. Manufacture and Testing. All SDR rated pipe, sizes 2" - 12", shall be manufactured in accordance with the Commercial Stan- dard CS256-63 or latest revision for Polyvinyl Chloride (PVC) as conducted in accordance with the applicable ASTM proce- dure.. All DR rated pipe, sizes 4" - 12", shall be manufac- tured in accordance with AWWA C-900. The extrusion quality test shall be conducted within 2 hours of extrusion of the specimen. Before shipment, a certified report on the produc- tion tests of each lot of pipe and fittings shall be fur- nished to the Engineer and shall include: 1. Date of -tests. - 2. Contractor's purchase order number. 3. Lot number. 4. Measurements of dimensions and tolerances. 5. Burst pressure values. _ 6. Sustained pressure test results. 7. Extrusion quality results. All pipe shall be marked lat intervals, as set forth in CS256 I and AWWA C-900, to declare compliance with standards of the National Sanitation Foundation (NSF). A sample of each type fitting to be used in this system shall 1 be submitted for the Engineer's approval, and his approval obtained before purchases of fittings. B. Material. All pipe and fittings shall be manufactured from NSF approved material that conforms to ASTM D-1784 Type 1, Grade 1 (PVC 1120) resins, and the pipe shall be stamped with the -NSF seal of approval and permanently marked. All mate- rials shall conform to Commercial Standard CS256 and AWWA C- 900, respectively. I i C. Pressure Class and Dimension. The pipe shall be fabricated. in conformance with a working pressure class for Dimension ration of Class 200. with SDR 21 and Class 250 with SDR 17, as defined in CS256; Class 200 with DR 14, and Class 150 with DR 18. All pipe shall pass. rigid quality control tests from a dimensional standpoint in accordance with the dimensions and tolerances as set forth in ASTM D-2241. [1 2 1 I I DIVISION 1C - PLASTIC PIPE AND FITTINGS ' D. Joints. Joints shall be boltless gasketed unless otherwise shown. The male end of each section of externally coupled plastic pipe shall be marked with a line around the circum- ference, which can be used to check the depth of socketing after the pipe is coupled. 1. Boltless Gasketed Joints. Al! boltless gasketed joints ' 8" and under shall be Certainteed's Twin Gasketed "Fluid- Tite," or Robir.tech's Single Gasketed "King's Joint," or equal. ' a. All boltless gasketed joints over 8" shall be of the "Single Gasket Coupling" as manufactured by Certainteed, or equal. ' b. Rubber rings shall be as provided by manufacturer. IC. Pipe with extruded bells shall he furnished in not more than 20 foot lengths. Pipe with double gasket type of coupling may be furnished in 40 foot joints. Only molded and machined double gasket coupling shall be allowed with ripe in 2C foot or longer joints. d. Provision shall be made for expansion and contraction ' at each gasketed type joint. e. The pipe manufacturer shall be a member of the Plas- '• tic Pipe Institute or American. Water Works Associa- tion and shall have manufactured the pipe and joint proposed for use for not less than five (5) years. f. Al: fittings and specials 4" and larger in size shall • conform to AWWA short or long bodied cast iron fit- tings using a mechanical joint system with hardened or duck tipped type rubber gaskets in accordance with AWWA specifications C -11C and C-111. The fittings shall be cement lined in accordance with AWWA speci- fication.s C -1C4. The pipe and fittings shall be installed in accordance with the recommendations of the pipe manufacturer. DIVISION 10 - PLASTIC PIPE AND FITTINGS 2. Flange Joints. Flange joints shall be 150 pound class unless otherwise shown. a. Flanges: ASA Class 150 b. Flange Bolts and Nuts: ASTM A307, Grade B, galva- nized and of such length that, after installation, bolts will project 1/8 to 3/8 inch beyond outer face of nut. c. Flange Gaskets: Full face 1/8 inch thick neoprene of plasticized PVC. 3. Threaded Joints. All threaded joints shall be standard iron pipe threads unless otherwise shown. Only Schedule 80 pipe shall be threaded. 4 I E DIVISION 1C - PLASTIC PIPE AND FITTINGS SECTION 10-05: STANDARDS. All pipe furnished under these speci- fications must be manufactured to conform to the latest revision of the following standards: ' AWWA C-900 - Standard for Polyvinyl Chlcride (PVC) pressure pipe, 4" through 12", for water. '• ASTM D1598 Test for Time -to -Failure of plastic pipe under long-term hydrostatic pressure. ASTM D1599 - Test for Short -Time rupture strength cf plastic pipe, tubing, and fittings. ' ASTM D1784 - S-pecification for Poly (Vinyl Chloride) (PVC) compounds and Chlorinated Poly (Vinyl Chloride) (PVC) compounds, rigid. ' ASTM D2122 - Determining dimensions of thermoplastic pipe and fittings. ' ASTM D2241 - Specification for Poly (Vinyl Chloride) (PVC) plastic pipe (SDR- PR;. ASTM D2672 - Specification fcr Bell -End Poly (Vinyl Chloride; ' (PVC) pipe. ASTM D3036 - Specification fcr Poly (Vinyl Chloride; (PVC) ' plastic line couplings, socket type. ASTM D31139 - Specification for joints for plastic pressure pipes using flexible elastomeric seams. CS256 - Polyvinyl Chloride (PVC) plastic pipe (SDR-PR). NSF -14 - Thermoplastic materials, pipe, fittings, and jointing materials. PS 22-70 - Product Standard. Li I ' I I DIVISION 10 - PLASTIC PIPE AND FITTINGS I SECTION 10-06: WARRANTIES. The materials' manufacturer shall provide the Contractor and the System's Owner a written guarantee of quality and standards of material provided. All materials shall be warranted for a period of not less than one (1) year against defective materials. The Contractor shall be responsible for one (1) year from date of acceptance for any imperfections in the materials, construction, and operation of the water system. I I SECTION 10-07: HANDLING. All pipe, fittings, and accessories shall be handled and stored in a manner that will ensure their installation in a sound, undamaged condition. All coatings and linings which have been damaged shall be repaired at the expense of the Contractor before installation in the system. SECTION 10-08: CUTTING PIPE. Cutting of all pipes shall be , accomplished by approved methods that will provide a neat, smooth, straight cut at right angles to the axis of the pipe, without damage to the pipe or any coating -or lining materials thereon. SECTION 10-09: CLEANING. The interior of all pipe and fittings shall be thoroughly cleaned of all foreign matter before install- ation and kept clean until the work has been accepted. All joint contact surfaces shall be kept clean until jointing is completed. SECTION 10-10: INSPECTION. Each pipe and fitting shall be inspected for defects, just prior to connection. All defective, damaged, or unsound pipe or fitting shall be rejected and removed from the site of the work. 0 I I I I I I I 11 DIVISION '_1 VITRIFIED CLAY PIPE (SEWERS) SECTION 11-Cl:SCCPF. This section covers vitrified clay pipe ' and fittings, which shall be furnished and installed complete with all jointing materials, man holes, and other appurtenances. ' SECT:ON 11-02: MATER_ALS. Vitrified clay pipe and fittings, jointing materials, and appurtenant materials shall be as shown on the plans specified herein. A. Pipe and Fittings. Standard Strength: ASTM 013, or ASTM C261 Extra Strength: ASTM C200, or ASTM C278 P. Jointing_Materials: Factory -molded plastic joints, ASTM C425, Dickey Clay's "PEP," or equal. SECTION 11-03: Y.ANDLI_NG._ Pipe, fittings, and accessories shall ' be handled in a manner that will ensure their insta:;at_on in the work in sound, undamaged condition. Hooks inserted in ends of pipe shal have broad, well padded contact surfaces. Pipe and fittings shall not be humped or dropped. Pipe having presolded joint rings shall be handled in such a manner that no weight, including the weight of the pipe itself, will bear on or be supported by the spigot rings at any time. Care shall be taken to avoid dragging the spigot ring or, the ground or allowing it to come in contact with gravel, crushed stone, rocks, or other hard objects. Joint rings which have been damaged in any way will not be accepted and shall not be incorporated in the work. SECT:ON 11-04_ALIGNMENT AND GRADE. Unless otherwise shown on the plans, all vitrified clay pipe shalt be laid straight between changes in alignment and at a uniform grade between changes in ' grade. All lines shall be laid so that each section between mar. holes will lamp with a smooth curved invert. Sections of sewer pipe between man hcles that do not meet alignment specification '• herein and approval by the Project Engineer shall he removed and reconstructed tc proper grade. Only the City Engineer has authority tc accept improperly aliened pipe. City Engineer shall ' provide the Project Engineer with written conformation. of_mpro- perly aligned pipe. When. "batter board" alignment is used to determine and check pipe grades, the Contractor shall erect substantial batter boards at intervals of not more than 25 feet and not less than three batter boards shall be maintained in proper position at all times when. ' trench grading is in progress. 1 I DIVISION 11 - VITRIFIED CLAY PIPE (SEWERS) I The Engineer shall set off -set hubs only at each manhole for horizontal and vertical control. The alignment, both horizontal and vertical, shall be the Contractor's responsibility and ex- pense, when "laser beam" and/or batter boards are used. The Contractor's Unit Bid Price shall include all laying costs. The , Contractor is encouraged to use "laser beam" alignment equipment. b C.1.11UN 11-u: N'AUTUKY-MOLDED PLASTIC JOINTS All instructions and recommendations of the pipe manufacturer shall be observed and followed. All joint surfaces shall be lubricated with the lubricant furnished by -the pipe manufacturer immediately before the joint is completed. I I Li Li L I I I I I 2 I J DIVISION 11-A - P0LYv:NYLCHLORIDF PVC PLASTIC SF,iER P -PE SECTION 11 -CIA: PVC PIPE AND FITTINGS. All PVC sewer pipe and • fittings shall conform to the requirements of the latest revision of ASTM specification3034 (PSM) and shall be nade of plastic having a cell classification of 12454-B as defined in. ASTM D1784. I I El I I I I I F I I 1 SECTION 11-02A: JOINTS AND LENGTHS. All pipe shall be boltless gasketed at each joint by use of a gasket type joint and integral bell. All pipe and fittings shall be tested in accordance with ASTM Designations D2152 and D2444. The Contractor shall, prior to delivery of pipe, provide the Own- er's Engineer a copy of the manufacturer's test report or state- ment by the seller, accompanied by- a copy of the test results, that the material has been sampled, tested, and inspected. Each certification shall be signed by an authorized agent of the sel- ler or manufacturer. SECTION 11-03A_ INSTALLATION. All plastic sewer pipe shall be installed in accordance with AS_'M D232..-72 or the latest revi- sion. Bedding and haunching materials used shall be Class II as described in the "TRENCH DETAIL" of these APPENDIX Specifica- tions. For installation near or below the ground water table, Class I materials shall be used for the bedding, haunching, and initial backfi__. This embedment shall extend from six (6) inches below the pipe to six ;6Lnches above the pipe. SECTION 11-04A: TFSTING. A. INFILTRATION AND EXFILTRATION TESTS. After the pipe has been laid and back -filled, al_ pipe sections shall. be tested for tightness by air testing, infiltration, or exfiltration tests. The maximum allowable amount of leakage shall be 100 gallons per day per inch -mile. The minimum time requirements for air testing for a 0.5 psig pressure drop from 3.5 psig to 3.C psig shall not be less than that shown in the followinc tables, between manholes: Pipe Size Time 4 2.5 minutes 6 4.0 minutes 8 5.C minutes 10 6.5 minutes 12 7.5 minutes 15 9.5 minutes 1 Li i I Ii DIVISION 11-A - POLYVINYLCHLORIDE (PVC) PLASTIC SEWER PIPE B , B. DEFLECTION TESTS. The Contractor shall schedule and perform a successful deflection test in the presence of the Engineer after the pipe has been laid and back -filled. A mandrel shall be pulled through each entire pipe section with a maximum deflection not to exceed 5% of the pipe's internal diameter. SECTION 11-05A: WARRANTY For a period of not less than one year from the date of acceptance by the Owner, the Contractor shall be responsible for all repairs, replacements and other costs, including replacement of all material, and all labor and equipment, for successful operation of PVC Sewer System. I I L I I i I I 2. 1 I D.V_SION 12 -_STANDARD MANHOLES SECTION 12-Cl: STANDARD XANHCLES. All manholes shall be con- structed complete with manhole frames and covers. Manholes shall be constructed of precast concrete sections and/or cast -in -place concrete manholes. A. Materials. I 1. Concrete minimum compressive strength: 3,CC0 psi. 2. Minimum precast section wall thickness: 4-1/2 inches. 3. Reinforcement: As required to withstand handling, erection, and temperature stresses. ' 4. Steps: Neenah R-1930-1 or approved equal. 5. Joints of precast sections: Sealed with mastic gasket. 6. Manhole's lid and ring: Bass and Hayes 250 pounds in unpaved areas and 30C pounds in paved areas. ' B. Constructicn. All manholes are to be cast -in -place except in areas where access by concrete trucks is impossible. In that case, other types of manhole construction is permissible upon written consent of the Owner's Engineer. Manhole inverts shall be carefully constructed to maintain ' the proper velocities through the manhole, and in no case shall the invert sections through the manhole be greater than that of the outgoing pipe. The shape of the invert shall ' conform exactly to the lower half of the pipe it connects. Side slopes shall be plastered, troweled, and brushed to a smooth, clean surface. ' The main sewer shall be carried through manholes by split pipe wherever practicable. Concrete filling between the sew- er invert and wall of manholes shall be flush with the top ' edges of the invert and shall slope up from the invert at a rate of three inches per foot. I I Where it is not practicable to use split pipe through man- holes, due to breaks in grade or elevations cf incoming sew- ers, the sewer invert shall be made of concrete deposited between forms, or of brick on edge laid up in cement mortar. 1 DIVISION 12 - STANDARD MANHOLES Drop manholes and other special structures shall be built in accordance with the drawings. All fittings, connections, drops, concrete drop encasements and all other sewer pipe appurtenances built into walls shall be provided. Utilization of the existing manholes shall conform to the above requirements for shaping the invert. 3 2 I II I I C I rI 1 I I [1 DIVISION 13 ACCEPTANCE TESTS SECT_ON 13-Cl: INFILTRATION-EXFILTRATION TESTS. After the lines have been installed, manholes constructed, and some time allowed for ditch settlement, but before final repair of paved streets or final cleanup has been made, the Contractor shall conduct infiltration-enfiltration tests by use of one of the following procedures: A. Water Tests. Under this method, the Contractor shall test the lines by blocking off the various sections of pipe, `_fil- ling the lines with water and measuring the leakage. The tests shall be conducted and the allowable leakage shall con- form to the rates as set out in ASTM C-425 with the following changes. The exfiltratior. shall not exceed 1CC gallons per day, per inch of pipe diameter, per mile of pipe. All pipe joints shall be subject to a minimum of ten feet head during the test procedure. B. Air Tests._ Under this method, the Contractor shall conduct low pressure air tests of the various sections of pipe by use of equipment manufactured for this purpose. The equipment shall include a regulator to avoid "over -pressurization" and damaging an otherwise acceptable line. The equipment used shall be identical or equal to the "Air -Loo" system as manu- factured by Cherne Industrial, Inc., Hopkins, Minnesota. The low pressure air test shall be conducted by plugging each opening in the reach of the pipe to be tested. All plugs shall be braced against slippage due to internal pressure. One of the plugs provided must have an inlet tap or other provision for connecting an air hose. After the air control equipment is connected to the air hose, the air pressure shall be monitored so that the internal pressure does not exceed 5.0 psig. After reaching 4.0 psig the air supply shall be throttled to maintain between 4.0 and 3.5 psig for at least two minutes in order to allow ecuilibrium between air temperature and the pipe walls. During this time, all plugs shall be checked tc detect any leakage. If plugs are found tc leak, the air shall be bled off, the plugs tigh tened, and air supplied again. After the temperature has stabilized, the pressure should be allowed to decrease to 3.5 psig. At 3.5 psig, timing shall begin to determine the time required for the pressure drop to 2.5 psig. If the time, in minutes, for the air pressure to decrease from 3.5 psig to 2.5 psig is greater than that shown in the table below, the pipe shall be determined free of defects. I H PryisiON 13 - ACCEPTANCE TESTS PIPE SIZE MINIMUM TIME inch (minutes) 6 3.0 8 4.0 10 5.5 12 5.5 15 7.5 18 8.5 21 10.0 24 11.5 30 14.5 If by use of the procedure a faulty section of line is found, , that section of line shall be tested at 20 foot -intervals to determine the exact location of the leakage; If a section of piping is found to be leaking, the exact source of the leak shall be determined, a repair made, and the entire section retested. SECTION 13-02: LAMPING. Each section of the sewer line between manholes is required to be straight and uniformly graded. Each section will be lamped by the Engineer. Any segment of the line not to true grade will be removed and replaced by the Contractor at the Contractor's expense. All defects in the sewers shall be repaired to the satisfaction of the Engineer and the City of location of the project. SECTION 13-03: SMOKING. The Engineer has the option to smoke - test any sewer line (new or existing) within the project. The Contractor shall furnish all, labor and material for the purpose of this test. The Contractor shall repair all leaks revealed by the test at his own expense (new lines). I SECTION 13-10: PROOF OF ACCEPTANCE. The Contractor shall fur- nish the Engineer with proof of acceptance by all Governing bodies. 1 I 2 1 El !IIVISION :4 - ARMCO TRUSS PIPE SECTION 14-01: SCOPE. This specification covers the recommended practice for laying, back_illinc, patching, and testing Armco truss pipe and fittings. SECTION 14 02: MATER: AL SPEC_=ICATION_S. Al: material shall conform to ASTM standard specifications for truss pipe. SECTION 14-33: RECCMMENDED PRACTICE FOR PE^DING AND BACKFILLING. A. Trench Construction_ Trench width control is not critical for pipe performance as long as sidewa::s are properly built ' and trench walls are of suitable soil. Side -fill construc- tion should be extended 2-1/2 pipe diameters each side of the center line, or to the trench wall, whichever is less. B. Bedding. A minimum 3 inch cushion helps grade the sewer and provides an improved bed support under the pipe. Be sure this bed uniformly supports the pipe along the line. ' C. Backfillin--L Cover the pipe 12 inches above its top with specified material and soil construction. ' SECTION 14-34: JO:NTING. All joints shall be solvent weld type. Allow primer sufficient time to soften the interference fit in the bet: and spigot. Scrub the primer :n on the bell. Apply I cement normally and join the sections. Avoid disturbing the joint afterward. ' SECTION 14=C5: LASER BEAM ALIGNMENT__ It is mandatory that adequate blower capacity be provided. Fumes from curing joints tend to deflect the bean, thereby causing variance to the intended line and grade. ' SECTION _4-35: MANHOLE CCNNECTION_ IA. Manhole Water St -o . Manhole water stops shall be obtained `rcm Armco Steel Corporation or be an .'oproved equal B. Placing. Place stop near center of manhole wa. C. Tighten steel band to assume positive seal against pipe outside. SECTION 14-07: PATCHING. All patching shall be made in ' accordance with manufactsrer's recommendation. Under no circumstance is a patch to be placed on pipe in which both the inner and outer walls have been punctured. ' SECT:CV14 14-08: CONCRETE ENCASEMENT._ Under no circumstances should truss pipe be encased in concrete. 1 I I D:VISION 15= LOW PRESSURE AR TEST OF SANITARY SEWER PIPE LINES ' SECTION l.5-31: SCOPE. This specification covers the recommended practice for testing gravity f:nw sanitary sewer lines, when using the low-pressure air test method to demonstrate the inte- ' grity of the installed material and construction procedures. This specification is for use in testing 4 through 24 inch sani- tary sewer lines. • SECTION 15-02: SUMMARY OF METHOD. The section of sewer line to • be tested is plugged. Low-pressure air is introduced into the plugged line. The amount and rate of air loss is used as an ' acceptance test for the section being tested. SECTION 15-03: SAFETY. A. The air test may be dangerous if, because of ignorance or carelessness, a line is improperly prepared. • B. All pneumatic plugs should be seal -tested before beir.q used • in the actual test installation.. One length of the pipe shall be laid on the ground and sealed at both ends with the ' test plugs to be checked. The sealed pipe shall be pressur- ized to 5 psig (34 kPa). The plugs shall hold against this pressure without bracing and without movement of the plugs out of the pipe. C. As a safety precaution, pressurizing equipment shall have a regulator or relief valve set at a maximum of 10 psi (69 kPa). SECTION 15 04: PREPARATION OF THE SEWER LINE. A. Flush and clean the sewer line prior to testing. B. Plug all pipe outlets to resist the test pressure. Give spe- cial attention to stoppers and laterals. SECT:CN_ 15-05: __ PRCCEDURER . A. Determine the test duration for the section under test in accordance with Table No.-. B. Add air until the internal air pressure of the sewer line is raised to approximately 4.0 psi (28 kPa) gauge. After an internal pressure of approximate y 4.0 psi is obtained, allow at least two minutes for the air pressure to stabilize. (The pressure will ncrmally show some drop until the temperature of the air in the test section stabilizes.) I I DIVISION 15 - LOW PRESSURE AIR TEST OF SANITARY SEWER PIPE LINES C. When the pressure has stabilized and is at or about the starting test pressure of 3.5 psi (24 kPa) gauge, commence the test. Before the starting of the test, the pressure may be allowed to drop to 3.5 psi. Record the drop in pressure for the test period. If the pressure has dropped more than 1.0 psi (7 kPa) gauge during the test period, the line is presumed to have failed. The test may be discontinued when the prescribed test time has been completed even though the 1.0 psi drop has not occurred. D. If the pipe to be tested is submerged in ground water, deter- mine the back pressure due to ground water submergence and increase all gauge pressures in the test by this amount. This test procedure may be used as presumptive test which enables the installer to determine the acceptability of the line prior to backfill and subsequent construction activities. TABLE No. 1 MINIMUM TIME PIPE SIZE (minutes) 4 INCH 2,0 6 INCH 3.0 8 INCH 4.0 10 INCH 5.0 12 INCH 5.5 15 INCH 7,5 18 INCH 8.5 21 INCH 10.0 24 INCH 11.5 SECTION 15-06: ACCEPTANCE A.If the test section fails to meet the requirements in Section 15-05.C, the Contractor shall, at his expense, determine the "source of leakage. He shall then repair or replace all defective materials and/or workmanship, B. It is suggested that the first section between manholes be tested. This will permit the Engineer to observe the tight- ness of joints and quality of workmanship. The Engineer will determine the frequency of additional testing required. 2 1 L D:VISION 20 - STREET_ SPECIF:CAT:CNS FOR CITY CF FAYETTEVILLE ' SECTION 20-01: R:GiT-CF_WAY REQU:REMENTS. A. Residential Street: Fifty (50) feet. B. Collector Street: Sixty (6C) feet. C. Minor Arterial: Eighty (80) feet. D. Principal Arterial: Eighty (83) feet. ' SECTION 20-02: STREET WIDTH. A. Residential Street: Thirty-one (31) feet back to back of curb. ' B. Collector Street: Forty-five (45) feet back to back of curb. C I L I I I I I I I C. Minor Arterial: Forty -five -(4E feet back to back of curb unless Federal and/or State Eichway Department funds are used; then the requirement becomes forty-nine (49) feet back to back of curb ;four twelve -fact lanes). D. Principal Arterial: Same as Minor Arterial. SECTION 20-03: SUB -BASE PREPARATICN. The new street shall be cut to and/or filled to the subgrade contained .n the encineerir.c plans and profiles. The sub -base must be rolled and compacted to 95 percent standard proctor density and:oplasticity index. The moisture content shall be the optimum based on soil type an laboratory test results. SECTION 20-0-4_ _ BASE M.ATER=AL. The base material shall be a minimum of six (6) inches of SB-2, unless otherwise stated in Bid Items. SECTION 20-05: BASE MATERIAL PREPARATION. A. The SE -2 shall be moi3tened to optimum water content (verified by laboratory test results) and rolled and compacted to ninety-five percent (95%) modified proctor density and 1C plasticity index. B. After the SB-2 has cured to optimum strength (minimum of seventy-two (72; hours), apply a coat of prime oil (MC30 or equivalent; at the rate of .25 gallons per square yard. Allcw prime oil to thoroughly penetrate (minimum penetration time of twenty-four (24; hours) before paving. i a. C I I DIVISION 20 - STREET SPECIFICATIONS FOR CITY OF FAYETTEVILLE I SECTION 20-06: SURFACE COURSE. A. For grades of ten percent (10% or less, the street surface shall be two inches (2") of asphalt cement concrete hot mix after compaction. B. For grades in excess of ten percent (10%), the surface course shall be six inches (6") of portland cement concrete (five and one-half (5-1/2) bag mix) with a twenty-eight (28) day cured strength of 4200 psi. See Division 22 for Concrete Street Specifications. C. Grades in excess of fifteen percent (15%) shall not be ' permitted exceeding three hundred (300) linear feet. H I I SECTION 20-07: COMPACTION. All sub -base, be rolled and compacted with a tons. base, roller and asphalt weighing at surface shall least eight (8) SECTION 20-08: CURBS AND GUTTERS. Required on See standard detail sheet for shapes, both etc. sides of all new streets. SECTION 20-09: SIDEWALKS. A. Residential Streets: Four (4) feet wide sidewalks required on one side of street. B. Collector Streets and Commercial Zones: Five (5) feet wide sidewalks required on both sides of the street unless otherwise shown on Engineering plans and profiles. C. Arterial Streets: Same as Collector. SECTION 20-10: DEDICATED STREETS. All dedicated streets will be constructed according to the Engineering plans and profiles approved by the Street Superintendent. The construction process shall be supervised by a registered Professional Engineer commissioned by the developer. "SECTION 20-11: CONCRETE STRUCTURES. See Division 21 of these specifications. C I 11 I I1 I I I SECTION 20-12: GENERAL COMMENTS. Regarding construction - see Division 21 of these specifications. 2 I H C DIVISION 2n - STREET SFECIFICATroNS FOR C: TY OF FAYETTEVILLE 1 ' SECTICN 20-13: STREET EXTENSION. The extension of any existing street regardless of condition or construction methods and techniques previously employed, shall be constructed in full compliance with these new specifications. SECTION 2C-14: SUB -BASE PREPARATION. The following test procedures shall apply to both Section 20-03, "Sub -Base" and Section 20-05, "Base" of these specifications. Density tests or. the sub -base shall be performed by the following methods: A. A minimum of three (3) standard densities shall be performed ' on any continuous prepared stretch of sub -base equaling less than 900 linear feet. B. A minimum of one (1) standard density shall be performed every 300 linear feet on any prepared stretch of continuous sub -base greater than 900 linear feet. C. A minimum of three (3) standard densities shall be performed by personnel cf a soils testing laboratory. '• C. All base and sub -base ;hillside or other; shall he compacted in layers not exceeding 6" in the compacted state and shall be tested as stated in Section 20-14.A, B, and C above. E. All proctors and testing shall be performed in the presence of the Fayetteville City Street Department representative. The cost of said testing and proctors shall NOT be an expense to the Contractor. 1 I I 1 H I L L L L L [] I I I L I I: I I L I DIVISION 2l - GENERAL COMMENTS RE GARD:NG CONSTRUC_ION SECTION 21-01: WARPED CR SLOPING SECTIONS. Warped or sloping sections will not be permitted. SECT:ON 21-C2: BANKS. All banks behind curbs will be back - sloped at a ratio of three to one (3 to 1) to the Right-cf-Way line. SECTION 21-03: NATURAL DRAINAGE. Natural drainage will be adhered to by incorporating street underdrains or by rechanne_'_nq natural ditches into improved drainage easements. SECTION 21-04: STREET INSPEC^_:CNS. The Supervising Engineer will accompany the Street Superintendent on inspections, and the proctor densities and plastic index tests will be conducted in the presence of the Street Superintendent. The testing lab per- forming the field tests snail provide the Project Engineer with certified test results immediate_y following field tests. These three inspections are to be performed by the Street Superinten- dent or his designated representative during the constructicn process, as follows: A. After all streets have been cut to subgrade and the sub -base has been prepared. B. After curbs and C. Upon completion cleanup. SECTION 21-05: ENG required from the released. gutters and base material. is instalIed. of paving, all construction, bac.k_ill, and INEER:NG CERTIF_CATION. Certification will be Supervising Engineer before lots will be SECTION 21-06: UTILITIES' COVERAGE Al: utilities, including service connections, will have a minimum of four feet (4') of cover, or two feet (2') below the floor of all drainage ditches and all improved drainage easements, or two feet (2') below the floor of all street drainage structures and street paving. Util- ity lines with less than two feet (2') cover under street paving shall be encased in concrete from one foot (1') outside each back of curb. 1_ I I II I I I C C I I I I I I I I I DIVISION 22 - CONCRETE STREET IMPROVEMENTS MINIMUM SPECIFICATIONS FOR CITY OF FAYETTEVILLE SECTION 22-01: SCOPE. The specifications are Intended to express minimum design and construction requirements of Fayetteville City Ordinance No. 1790 for concrete street improvements. SECTION 22-02: CONCRETE STREET STRUCTURES. All concrete street structures described on the attached diagrams and included in these specifications shall be constructed of 4200 psi Portland cement concrete at 5 1/2 bag mix in 28 days. Concrete shall be troweled and shall have a light broom finish with application of white pigment curing compound to serve as a method of curing. SECTION 22-03: SUBGRADES. All subgrades shall be prepared by the Contractor to a grade plus or minus one inch (1") within the finished grade. SECTION 22-04: MINIMUM THICKNESS OF SIDEWALKS AND DRIVES. Minimum thickness of sidewalks shall be four inches (4"). ti Residenal driveways shall be a minimum of four inches (4") with either four inches (4") of compacted base or 6" X 6" 10 gauge reinforcing web. inches (6") with gauge reinforcing SECTION 22-05: sidewalks shall minimum of five profiles. Commercial driveways shall be a minimum of six six inches (6") of compacted base or 6" X 6" 10- I web. MINIMUM WIDTH OF SIDEWALKS. Residential be four feet (4') wide. All others shall be a feet (5') unless otherwise shown on plans and I I DIVISION 22 - CONCRETE STREET IMPROVEMENTS MINIMUM SPECIFICATIONS FOR CITY OF FAYETTEVILLE SECTION 22-06: PLACEMENT OF CONCRETE PAVEMENT. All concrete street pavement shall be placed mechanically with equipment approved by the Consulting Engineer for the Street Department. All concrete street construction procedures and details shall be in strict accordance with Portland Cement Association (PCA) Publication IS119.02P, "Suggested Specifications for Construction of Concrete Streets", unless otherwise approved by the Consulting Engineer for the City Street Department. Concrete for the pave- ment shall be non -reinforced and shall have a 28 day compressive strength of 4,200 psi when cured and tested in accordance with AASHO T22, or ASTM C39; and AASHTO T23 or ASTM C31. The concrete shall be placed six inches (6") in thickness, plus or minus 1/4 inch, plus any additional depth required as a result of surface deficiencies in the subbase. The average thickness of the concrete shall not be less than six (6) inches, and any thickness in excess of six and one-fourth (6-1/4) inches shall be rounded to six and one-fourth (6-1/4) inches for computing the average thickness. All concrete with a thickness less than five and three-quarters (5-3/4) Inches shall be removed and replaced at the discretion of the Consulting Engineer for the City Street Department. All streets shall have a concrete curb and gutter on each side unless otherwise shown. SECTION 22-07: EXPANSION JOINTS. A. JOINTS. Expansion and construction joints shall be placed ' as indicated on the plans. In addition, traverse construction joints shall be placed wherever the placement of concrete is suspended for 30 minutes or longer. Transverse contraction joints shall be placed normal to the centerline of the pavement at intervals not to exceed 15 feet. A longitude contraction joint shall be placed along the centerline of pavement whenever the concrete is poured continuously across the full width of the street. B. TRANSVERSE CONSTRUCTION JOINTS. Transverse construction ' joints shall consist of a butt joint formed the full depth of the slab with either keyways or dowels one inch in diameter placed in a manner shown on the plans or in accordance with joint type "B" or "E" as shown in Portland Cement Association Publication IS211.01, "Concrete Streets: Typical Pavement Sections and Jointing Details: L 2 1 L I DIVISION 22 - CONCRETE STREET IMPROVEMENTS MINIMUM SPECIFICATIONS FOR CITY OF FAYETTEVILLE C. TRANSVERSE CONTRACTION JOINTS. Transverse contraction joints shall be formed in accordance with Section 902 of the previously referenced PCA Publication I9119.02. When curbs and gutters are used adjacent to the pavement edges, all transverse joints shall continue through the curbs and gutters. D. LONGITUDINAL JOINTS. Longitudinal joints shall be either a construction joint formed by casting the concrete in segments, or formed by creating a plane of weakness in accordance with Section 905 of the PCA Publication IS119.02. Longitudinal joints, whether it is formed as a construction joint or formed as a weakened plane, shall be tied together with #4 deformed bars 30 inches long, placed at 36 inch intervals. SECTION 22-08: TURN RADII. Two No. 4 (#4) reinforcing bars shall be placed horizontally in all turn radii. Turn radii will be bid at the same price as curb and gutter when the curb and gutter is 100 linear feet or longer. SECTION 22-09: POZZILITH. Pozzilith shall be added when directed by the Street Superintendent for better workability. SECTION 22-10: TEMPERATURE DURING CONCRETE POURING_ Temperature shall be 35 degrees Fahrenheit and rising before any type of concrete pouring will take place. Methods of heating or covering the surface of the concrete must also be provided by the Contractor when adverse weather conditions prevail. SECTION 22-11: VIBRATOR. A vibrator shall be used at the I direction of the Street Superintendent when pouring concrete of any type. SECTION 22-12: BIDDER RESPONSIBILITY. The successful bidder will be responsible for supervision of his crews. The Street superintendent or his designated representative will only perform an Inspection after the grade is established on all jobs. I I I I C Li D;V_EION24 - 3=ORM DRAINAGE OR STORM SEWERS SECTION 24-Cl: STCRM DRAINS. Storm drains shall not collect or transport any sanitary sewage. SECTION 24-02: NATURAL DRA:NAGE. All natural drainage shall be adhered to. SECTION 24-C3: STORM DRAINAGE DESIGN. All storm drainage shall be designed for the twenty-five (25) year flood plane, unless otherwise noted on the plans and profiles. SECTION 24-04: CONCRETE PIPE REQUIREMENTS. Class II reinforced concrete pipe conforming to ASTM C-76 shall be used. The minimum size permitted shall be fifteen (15) inches inside diameter. SECTION 24-05: CORRUGATED METAL PIPE. 16 gauge under street paving and 1S gauge other places. SECTION 24-06: SURFACE DRAINAGE. Seven hundred (7C0) linear feet shall be the maximum distance to carry surface drainage cn the street surface. Then the drainage must be collected in curb JU drop inlets, catch basins, etc. and storm drained to a natural drainage channel. SECTION 24-C7: S?EC=AL GASKETING AND SEALING MATERIALS. Special gasketinq and sealing materials shall he used at all pipe joints and plugs to prevent infiltration into storm sewer. Procedure and materials shall be proven and acceptable in quality. I I I 11 I 11 1 I 0 U.' •� r as ¢mow moo- ow% IL U - LL z 0 vw U - z U- 0 Iii C, 0 W 0 4Z W e < °UW Q. ° uj r J O w o W- 2 w -M ow. __o_& v) 0C: <w0 • ZOSWix • W 4.I- UI 0- a • - 3dld 31 •• 0 O z 0 a O w w O Q < N > W <>g w N V Z W y O W Ft cr a) W !— i O O � w In a n. U u a � .H O Z zw O o r Ir U U o W F U) O � I J 04 W � N U W O a. H U] U) H M c a C O Z O V) r. - r_r-J-4__ 121 I v • • J^ u 3 LU 5 LU O a 1 I DIVISION 30 - CEMENT TREATED CRUSHED STONE BASE II SECTION 30-01: DESCRIPTION. This item shall consist of a base course constructed on the completed and accepted subgrade in accordance with these specifications and in conformity with the lines, grades, compacted thickness and typical section shown on the plans or as directed by the Engineer. SECTION 30-02: MATERIALS. Materials used in the mixture shall conform to the following requirements: A. Acgregate. Crushed stone shall conform to the requirements )■ specified in Subsection 306.02 of Section 306: Crushed Stone I' Base Course, of the Standard Specifications, edition of 1978, for Class SB-2, provided therein. B. Cement. Cement shall conform to the requirements for Portland cement, Type I, AASHTO M85. C. Water. The water for the base course shall be clear, clean, and free from injurious amounts of oil, salts, or other deleterious substances, and shall not contain more than 1000 parts per million of _chlorides. If the water is of questionable quality, it shall be tested in accordance with the requirements AASHTO T26. D. Asphalt. 1. Emulsified asphalt shall conform to the requirements of Subsecticn 433.03 ;3) for grade SS -1. 2. Medium curing cutback asphalt shall conform to the requirements of Subsection 403.03 (b) for the grade selected by the Engineer. 3. Rapid curing cutback asphalt shall conform to the requirements of Subsection 403.03 (a) for the grade selected by the Engineer. D The type of asphalt used for the protection and cover for the cement treated base course will be at the cption of the Contractor, subject to the Engineer's approval. SECTION 30-03: LABORATORY TESTS AND CEMENT CONTENT. A. Cement Content. The quantity of cement, approximately 5% to 8% by weight to be used with the aggregate and water, shall be determined by the Engineer. The moisture in the :nix shall be maintained within a range of (+/-) 1% of optimum. I I [I I DIVISION 30 - CEMENT TREATED CRUSHED STONE BASE B. Laboratory Tests. Specimens of aggregate, cement and water must develop a compressivestrength of at least 650 psi in 7 days. SECTION 30-04: CONSTRUCTION METHODS. , A. Weather Limitations. The cement -treated base shall not be mixed or placed while the atmospheric temperature is below 35° Fahrenheit within 24 hours, or when the weather is foggy or rainy. The temperature requirements may be waived, but only when so directed by the Engineer. B. Equipment. All methods employed in performing the work and all equipment, tools, other plants, and machinery used for handling materials and executing any part of the work shall be subject to the approval of the Engineer before the work is started. If unsatisfactory equipment is found, it shall be changed and improved. All' equipment, tools, and plants must be maintained in a satisfactory working condition. C. Forms. When forms are required, they may be of wood or metal and shall be placed to line and grade as staked by the Engineer. Wood forms shall not be less than 12 feet in length and shall have a width equal to the compacted depth of the base. The thickness shall be sufficient to maintain good alignment. All form lumber shall be of good quality, straight, well seasoned, clean, and free from defects which would impair its usefulness. Warped, split, worn or otherwise defective forms shall be discarded. Steel forms shall be of a section commonly required for portland cement concrete pavement. They shall be of depth at , least equal to the edge thickness of the work prescribed. They shall be straight and shall have a minimum section length of 10 feet. I When directed by the Engineer, solid forms will not be required. In such cases, the spreading equipment and supply of base mixture shall be such as will permit the continuous and satisfactory spreading of material for one or two-lane construction and compaction to the proper thickness and contour. - D. Preparing the Subgrade. The subgrade shall be prepared in accordance with the typical sections on the plans before the base course is placed thereon. L 2 1 I DIVISION 30 - CEMENT TREATED CRUSHED STONE BASE Grade control between the edges of the pavement shall be accomplished by grade stakes, steel pins, or forms placed in lanes parallel to the centerline of the roadway and at intervals sufficiently close that string lines or check boards may be placed between the stakes, pins, or forms. To protect the subgrade and to ensure proper drainage, the spreading of the base shall begin along the centerline of the lU pavement or. a crowned section or on the high side of the pavement with a one-way slope. IIE. Co-npaction and Surface Finish. The mixture shall be compacted to a density, as determined by AASHTC T191, or not less than 95 percent of the maximum density obtained by AASHTO T134. • The moisture content of the mixture during compaction shall • not vary more than five (5%) percent from the optimum moisture as determined by AASHTO T134. The surface of the treated roadway shall be reshaped to the required lines, grades and cross sections after the mixture has been compacted. It shall then be scarified lightly to loosen any imprints left by the compacting or shaping equipment and rolled thoroughly. The operation of final rolling shall include the use of rollers of the pneumatic tire type. The rolling shall be done in such a manner as to produce a smooth, closely knit surface, free of cracks, ridges or loose material conforming to the crown, grade, and line shown on the plans. The density, surface compaction, and finishing operation shall not require more than two (2) hours. Water shall be added if necessary, during the finishing operation in order to maintain the mixture at the proper moisture content for securing the desired surface. Areas inaccessible to rollers or finishing and shaping equipment shall be thoroughly compacted tc the required II density by other approved compacting methods and shaped and nn finished as specified. F. Joints. As soon as final compaction and finishing of a section has been completed, the base shall be cut back perpendicular tc the centerline to a point where uniform II D cement content with proper density has been attained and where the vertical face conforms to the typical section shown on the plans. II 0 3 a I DIVISION 30 - CEMENT TREATED CRUSHED STONE BASE G. Surface Test. The finished surface of the stabilized base course shall conform to the general surface provided for by the plans. It shall not vary more than one-fourth inch (1/4") from a ten -foot straight edge applied to the surface parallel to the centerline of the roadway, nor more than one-half inch (1/2") from a template conforming to the cross section shown on the plans. H. Protection and Curing. After the base course has been ' finished as specified herein, it shall be protected against drying for seven (7) days by the application of bituminous material. The curing methods shall begin as soon as possible, but no later than twenty-four (24) hours after the completion of finishing operations. The finished base course shall be kept continuously moist until the curing material is placed. The bituminous material specified shall be uniformly applied to the surface of the completed base course at the rate of approximately 0.2 gallons per square yard using approved heating and distributing equipment. The exact rate and temperature of application to give complete_ coverage without excessive run-off shall be as specified by the Engineer. At the time the bituminous material is applied, the surface shall be dense, free of all loose and extraneous material, and shall contain sufficient moisture to prevent penetration of the bituminous material. Water shall be applied in sufficient quantity to fill the surface voids immediately before the bituminous curing material is applied. Should it be necessary for construction equipment or other traffic to use the bituminous -covered surface before the bituminous material has dried sufficiently to prevent pickup, sufficient granular cover shall be applied before such use. The curing material shall be maintained and applied as needed t by the Contractor during the seven-day protection period so that all of the base course shall be covered effectively during this period. Finished portions of base course that are used by equipment in construction of an adjoining section shall be protected in such a manner to prevent equipment .from marring or damaging the completed work. When the air temperature may be expected to reach the freezing , point, sufficient protection from freezing shall be given the base course for seven days after its construction and until it ' has hardened. I I Efl 0 u a TI I I I I I I 'Ti I I I DIVISION 30 - CEMENT TREATED CRUSHED STONE BASE i. Cold Weather Protection. During cold weather, when air temperature may be expected tc drop below 35 degrees F, a sufficient supply of hay, straw, or other material suitable for cover and protecting nrev_cusly placed material shall be provided at the site. Any base which has beer. damaged by freezing, or otherwise, shall be removed and replaced by the Contractor at his own expense. J. Tolerance in Base Thickness. The base course shall be constructed in accordance with the typical sections on the plans (+/-) 1/2 inch in thickness. Sections over 1/2 inch deficient in thickness shall be removed and replaced at the Contractor at his own expense. No payment will be made for materials place ir. excess of planned thickness. SECTION 30-05: MAINTENANCE: The Contractor shall, within the limits of the contract, maintain the stabilized base material in good condition until all work has been completed and accepted by the Owner. Maintenance shall include immediate repairs of any defects that may occur. This work shall be done by the Contra-ctor at his own expense and repeated as often as may be necessary to keep the area continuously intact. Faulty work shall be replaced for the full depth of treatment. The contractor shall construct the plan depth of cement treated base in one homogenous mass. The addition of thin stabilized layers will not be permitted in order to provide the minimum specified depth. SECTION 30 CE: METHOD OF MEAS RE KEN:. Work completed under this item shall be measured by the square yard, as shown on the plans. Quantities shown on the plans and in the proposal shall be considered as final quantities and no further measurement will be required unless the alignment is revised during construction. Final quantities will be revised if, in the opinion of the Engi- neer or upon evidence furnished by the Contractor, substantial variations exist between quantities shown on the plans and actual quantities due to changes in alignment or apparent errors. SECTION 30-07: BASIS OF PAYMENT. Work completed and accepted under this item and measured as provided above shall be paid for at the contract unit price bid per square yard for cement treated crushed stone base course, which price shall be full compensation for furnishing all materials, for mixing, hauling, placing, rolling, finishing, and curing; and for all labor, tools, equipment, and incidentals necessary to complete the work. 67 I APPENDIX TO SPECIFICATIONS I' WATER SYSTEM DETAIL INDEX SHEET NO. SHEET NAME II1 Typical Service Setting 2 Typical Service Connection & Water Setting ffl (Type I) 3 County Road and Driveway Replacement (Type II) 4 Bituminous Concrete Road Replacement Detail 0 6 Air Release Valve Detail 7 Gate Valve Detail 8 Fire Hydrant Detail 10 Blow -Off Detail I' 11 Thrust Blocking For Pipe Fittings 11-A Concrete Thrust Block Detail ffl 11-B Thrust At Pipe Bends 11-C Resultant Thrust Of Water Under 100 psi Pressure At Bends And Fittings 12 Concrete Thrust Anchor (I 13 Buried Creek Crossing 14 Steep Draw Crossing 15 Concrete Encasement 16 Trench Detail 17 Highway Bore and Casing Detail SANITARY SEWER DETAIL INDEX SHEET NO. SHEET NAME 1 Typical Trench 2 Concrete Manhole 3 Encasement Pipe 4 Buried Creek Crossing 5 Cleanout 6 Pier Detail ]I L I I L wN a N U w 3 v J > D wa } 3 > 1. J N L ;Na a o v ' x Z 'J ZO x a' LL }� �. \ [l N D Q \ C n1 0 2- C� co 3 C O Y1 S vNiO IJUN J r!'�mw iil yJ C OC " N t'1 W W Our a c sd J O u N V x 0 + Z W Wz3w w a J V1 `J C <�Wti a J d� 2 V U1 w a> h '. W z �33N w) p 0 O a0 aJisj I x I Q w J M cc U z LQ U Q axe= :a; -ov? U `� w Co z ' N 0 J• f 1 U \ L O Z m` z 1 W a raW \ �--I�� C— w 0 O a iw� NwN jll WJzJ cix I -m = ry N L �/ti v \ Ln as w 1 L C ' Ill w: lrl r�u ZJl a w I�Y J U a H F W m N w Z : z W a O ' J `J W W n a (Y Q J W S a f �1 II11� F-' J L:I WLJJ 81 -- Lnz C m T I Ln C w =7 I1 111; IF41i a W n f \ m ' •7 J •^ 0 1 _ n . N m l.F \ I ._ Ui- rc 'n a 0 \} N z o N z IsJ i 3 F- --, w~ Hili Q m tp ao w4ow ;Q _ _ rw LiC Zaj C F- LLU "aim ux'J'm W 4IlII'I�u-111-di.l wa Z� U� w-zwm�F xin O F -s-tj x Q d' oN1a'_ a = c I o\n ' o0 d �� xul 3 111: a m l wJ Li ow ^wQ1 ww xFla il. K 11 m0 �F- �O 07 1 a °i �J�n nau C Ui �1'i I t4 \ �W a. a a Ua2 mS.Si,S emn - O° U= VI UJ Tv Uz ¢ 1 Q I m \\ M z U O Z 3 ail 3 F +1 +1 31 Z m U Jw �w Ir " ,` a Ir U w > w=a C7 m 1t1 {.�U ww o 1 Fes -V7 Z U -. I a V\ Z 1 Q ~ V 1 y rn m k w1J w y O \\11 N w z' x 0 U w H wor 9 Z O -m I-w>U cc —�_I U 0 0 m a Zm N - 'n U> w K a Z U Is, ow w F 0 �' >W V) H �' = o l r 4 LJ _ c7 0 I w Yf •n a0 m U :n ^ V z F Z_ W Q Vi Q 6 ul J Iii (n J 1 O W J J a P i I �I Z /1 NSW NY _w w V m ( w z O Y S\0 R w . C F- (i,� cc OJ JnN = C V) Q 4. Q_ O WO xw C.� 3 y. m a W I- - ow WW V� --- NII^d 9- rU 1 x a a VS COmV' > cL Shea/ 6'MAX. WIDTH MILHOLLAND COMPANY FOR PAVEMENT Engineering 8 Surveying SAW CUT 205 West Center Street Fayetteville, Arkansas 72701 FOR- Office Phone (501) 443.4724 REPAIRS EKISTM4G CONCRETE OR BITUMINOUS CONCRETEDRIVEWAY HIGHWAYS. CHIP AND. SEALCOUNTY FOR - TRENCHES I I- j \ -- T• VARIABLE THICKNESS 12" MIN. UNDISTURBED TIMCKNESS • 11/2 T FDR BITUMINOUS BANK CONCRETE DRIVEWAYS. (MIN. 2" THICKNESS) I w • T+2" FOR CONCRETE DRIVEWAYS, WAIN. 5") 11 • 3N MIN. HOT OR COLD BITUMINOUS- MIX FOR COUNTY HIGHWAYS AFTER COMPACTION OF BASE. COMPACTED SB-2 UTILITY PIPES -NOTAC L� I. BITUMINOUS CONCRETE REPLACEMENT MATERIAL SHALL MEET TIE REQUIREMENTS OF SECTION 408 OF THE STANDARD SPECIFICATIONS fOR HIGHWAY CONSTRUCTION, ARKANSAS STATE HIGHWAY COMMISSION, EDITION OF 1878, 2. CONCRETE SHALL HAVE A MINIMUM 26 DAY COMPRESSIVE STRENGTH OF 4200 P.S.1. TYPE I ROAD CROSSING CONTRACTOR'S OPTION' BORE PER AHTD SPECIFICATIONS FOR SAME BID PRICE AS OPEN 6' CUT COUNTY HIGHWAAY AND DRIVEWAY REPLACEMENT DETAIL Sheet 2 M►LHOLLANI) COMPANY Engineering & Surveying 205 West Center Street Fayetteville. Arkansas 727C1 Office Phone (501) 443-4724 6r COMPACTED SO -2 SELECTED BACK - FILL MATERIAL PER SPECS EXISTING GRAVEL SURFACE COMPACTED MATERIAL REMOVED FROM TRENCH MIN. I2'r UTILITY PIPE MIN. 6" / WARES -f COMPACTED FOR LATERAL AND VERTICAL STABILITY OF MAIN. NOTE TRENCH SETTLEMENT TAKES PLACE; IT IS -TO BE REFILLED WITH SB-2, TYPE It ROAD CROSSING GRAVEL ROAD AND DRIVEWAY REPLACEMENT DETAIL _ .Sheer 3 6x6/6-6 W.W.M. (MIN.) SAW CUT MILHOLLAND COMPANY Engineering & Surveying 205 West Center Street Fayetteville, Arkansas 72701 Office Phone (501) 443-4724 2"-3" HOT MIX BITUMINOUS CONCRETE LAYER TO MATCH EXISTING SURFACE. SAW CUT PRIME COAT ; . ► . • , ► •• CONCRETE - ► ►•..► ► .. •, ►' . ► •• • • I(1 c 4' MAX. COMFl1CTED SO -2 UTILITY PIPE NOTES: I. RITUMINOUS CONCRETE REPLACEMENT MATERIAL SHALL MEET THE REQUIREMENTS OF SECTION 406 OF THE STANDARD SPECIFICATIONS FOR HIGHWAY CONSTRUCTION, ARKANSAS STATE HIGHWAY COtAMISSION, EDITION OF 1978. 2. CONCRETE SHALL HAVE A MINIMUM 28 DAY COMPRESSIVE STRENGTH OF 4200 P.S.I. TYPE III ROAD CROSSING CONTRACTOR'S OPTION: BORE PER A'rITD SPECIFICATIONS FOR SAME BID PRICE AS 6' CUT. BITUMINOUS CONCRETE ROAD REPLACEMENT DETAIL 511661 4 MILHOLLAND COMPANY Engineering & Surveying 205 Wesl Center Street Fayetteville, Arkansas 72701 Office Phone (501) 443-4724 DRILL (5) t/2" AIR HOLES IN LID FINISHED ORADE C.I. COVER (CLAY a BAILEY P. 1341 ) -' — allll_IIII_ Get' IlIl 1L Securely attach Tracer Wire to Pipe le" 11L� I" OALV. RETURN W / 1� MESH __ 1" FORD �—,,� COPPER SCREEN SOLDERED TO n 811-444 llllt OPEN END _ Ball Curb/r1 GALV. Stop or l PIPE Is 34" METER BOX Equal RACER WIRE DRILL I/S" HOLE I" s 24" GALV.60NC. _ I" fE. PIPE ( MIN.) urn( I APCO I" AIR RELEASE VALVE OR EQUAL,"/3/32' Orifice. so -1 I" P.E-I COMPRESSION TO IRON PIPE UNDISTURBED SOIL ADAPTOR MAIN CONNECTION TO SE TYPICAL 1" CORPORATION NOTE: 1. AIR RE:,EASE TO BE INSTALLED ADJACENT TO WATER MAIN OUT OF TRAFF_C. 2. BID UNIT PRICE SHALL INCLCDE AL:, LABOR AND MATERIALS FOR SUCCESSFUL INSTALLATION CF AIR FELEASE, INCLUDING BRASS SEF'V:CE SADDLE, ' COPFORATION STOP, 1" PIFFS, VA:,VES, BOX WITH LIE, OTH:,R ESSENTIAL ITEMS SHOWN AND NOT SHOWG. 3. .•'=TF.R BOX AND AIR RELEASE VALVE SHALT. BE SET F:J:MB. A. METER BCX - BASS AND HAYES 34E. AIR RELEASE VALVE DETAIL Sheet 6 516N KALEV 1O KOAP—+ i t5rANOAKO "WANK VALVE" • SIGN 556UML`LY ATTACHED I MIN 130LfS cY NUTS 'fO PO5t MILHOLLAND COMPANY -- 5'IANVARD I•IEAVY aU1Y Engineering & Surveying • Mt1AL St'' 90St Z 205 West Center Street 20 5QUA T I Fayetteville, Arkansas 72701 _ I Office Phone (501) 443-4724 24 ■ 26 s C U `I VALVE BOX TO BE SUPPORTED BY COMPACTED FILL TRACER WIRE—.... 18" --�f WORD "WATER" ON COVER ADJUST COVER TO GRADE 2" �^— TAMP BACKFILL TKACEK WIKE- 1009 LOOSELY 10 4 QUND LEVEL. EXTENSION and Valve Box to be set plumb VALVE BOX AS SPECIFIED GATE VALVE AS SPECIFIED WATER MAIN UNDISTURBED SOIL Compacted Backfill • • I N_: RADIAL COMPRESSION JOINT ENDS USED FOR PVC PIPE ARE NOT SHOWN. GATE VALVE DETAIL f.. 7 MILHOLLAND COMPANY Engineering & Surveying 2 - 2 1/2" HOSE NOZZLES - DRAIN - KEEP CLEAR OF CONC. 2" MIN. x 3 CUBIC FEET OF GRAVEL • PLACE CONCRETE KICK BLOCK AGAINST Undisturbed Soil I - 4 1/2" PUMPER NOZZLE 205 West Center Street Fayetteville, Arkansas 72701 Office Phone (501) 443-4724 MUELLER "CENTURION" FIRE HYDRANT A-423 OR EQUAL w/ 3'-6" buried HYDRANT TO HAVE COMBINATION FLANGE AND BREAK SECTION AND REMOVABLE BARREL WORD "WATER" ON COVER eta 3" 2 a 116" CONCRETE COLLAR SLOPING 2" FROM THE CENTER TO THE EDGES ADJUSTABLE 2 PIECE C.I. VALVE BOX JTRACER WIRE -LOOP LOOSELY TO o GROUND LEVEL. M 6" GATE VALVE - OPEN LEFT 14" MIN. OF 1 t C.I. OR D.I. l r--6" HYDRANT BRANCH-C.I. orI D.iAIN CULU\i i ` NO BENDS IN THIS AREA ALL FITTINGS SHALL BE VARIABLE DISTANCE ASSEMBLED WITH DUCTILE PLACE CONCRETE IRON RETAINER GLANDS WITH KICK eLocK AGAINST SET SCREW TORQUED AS PER SOLID UND'S-URsED I MANUFACTURERS RECOMMENDATION. SOIL, El NOTES t I. ALL HYDRANTS TO BE SET PLUMB WITH NOZZLES FACING HIGHWAY OR COUNTY ROAD. 2. HYDRANT AND VALVE WILL BE SET AND BURIED AT THE DEPTH SPECIFIED BY ENGINEER. ALL ITEMS NECESSAFY FOR PROPER PLACEMENT ARE SUBSIDIARY TO BORE BID. 3. HYDRANT BRANCH TO BE CONSIDERED SUBSIDIARY TO FIRE HYDRANT AND AUXILIARY VALVE. 4. ALL FIRE HYDRANTS WILL CONFORM TO AWWA C502-73 STANDARD. 5. CONCRETE SHOULD NOT BE POURED ON BOLTS. ALLOW 2" MIN. CLEARANCE FOR WORKING ROOM. FIRE HYDRANT DETAIL Sheet e / 2 — 2 I/f' HOSE NOZZLE MILHOLLAND COMPANY Engineering & Surveying 205 West Center Street Fayetteville, Arkansas 72701 Office Phone (501) 443-4724 MUELLER A-420 TWO-WAY HYDRANT OR EQUAL HYDRANT TO HAVE COMBINATIONS FLANGE AND BREAK SECTION AND REMOVABLE BARREL WORD "WATER" ON COVER 2I2'116" CONCRETE COLLAR SLOPING 3" 2"FROM THE CENTER TO THE EDGES ADJUSTABLE 2 PIECE C.I.:VALVE BOX C GATE VALVE - OPEN LEFT DRAIN - KEEP TRACER WIRE -LOOP LOOSELY TO CLEAR OF CONC. 0 GROUND LEVEL. 2 MIN. ,r, 14" MIN. OF - w, 11 C.I. OR D.I. 4" HYDRANT !RANCH-C.I. or 0.1. (4" x 3" M.T. REDUCER - jMAIN ON 3" MAIN FEET..,':.`.- GAAEL ail saOI NO BENDS W THIS ARtt PLACE CONCRETE` • ALL FITTINGS SHALL BE MRIASL.E DUSTANCE KICK BLOCK AGAINST ASSEMBLED WITH DUCTILE PLACE CONCRETE KICK SOLID Undisturbed IRON RETAINER GLANDS WITH BLOCK AGAINST SOLID Soil. SET SCREW TORQUED AS PER UNDISTURBED SOIL. MANUFACTURERS' RECOMMENDATION UNIT BID ITEM COMPLETE IN PLACE N TEE : I. ALL HYDRANTS TO BE SET PLUMB WITH NOZZLE FACING HIGHWAY OR COUNTY ROAD. 2. HYDRANT AND VALVE WILL BE SET AND BURIED AT THE DEPTH SPECIFIED BY ENGINEER. 3. HYDRANT BRANCH TO BE CONSIDERED SUBSIDIARY TO FLUSHING HYDRANT AND AUXILIARY VALVE. 4 ALL HYDRANTS WILL CONFORM TO AWWA C5O2-73 STANDARD. 5. ALL LABOR AND MATERIAL ITEMS NECESSARY FOR COMPLETE IN- STALLATION INCLUDING TEE, C.I. OR D.Z. PIPE, VALVE WITH BOX,. HYDRANT, ETC., SHALL BE CONSIDERED ONE BID UNIT. FLUSHING HYDRANT DETAIL Sheet s J y' r t Id Id o eO ; u W u no a o 0 O C • K U a w W W W J -oo uJV U, i W V an d ZN" 7 .IN mom J Z UY • ~ O ` W W a 6.j YJ 04 J Q V R> W• Eu z • 2Q sR O J j t3 3 IOi U 4 W —' 00 1rl ` p, Z V 0= V01)i ezO fzw ) > r j ` 0 W W N �r F- d II WVJOIOa J a Q v"11~j Z) R F- N< W�_ZV�OV 'a 0-Z J W V ! t N N .N N N III N aK > I U p Q V J �`O _ is. Z" 0 0 a0 Z x II n j'I 0 II- ,I �I� VIII j 0 < o h .N ,_ II rl= II1 IIr. '. .••• ..• h•= 4+ Ill+ ' ••'.IIII o• m r I I�II11 o 41 law SI 11�� VV'i'r�ll i!iffN n IIl1I� W " U. • i�lil4ll ��Id • ,T=VI — Y J W d 4 O N Illlll • ; = O N 01U) `� J V A, �. —I l l -i IIII •' W Z 4 D. 11� •N W O • ' = ql'I - of 0 Jro J f J lI l } N�Ww p 111 W 7 cc c a QN WO LL ,` e 3 } O WQUN O Q. x Z d a Z U T N p j W W O 3 W< L Q! ¢ N 0 v p r. d •O 7 N m a r e 1 0u m C N III' — c m o I x = DD lJ ¢ o + n 3 g U °� z w C CE — 'p gcwi a W 4 ` O O C N m _• > 1� j a Q J LL O I d d w ≥; ' u 16 Sheet /0 MILHOLLAND COMPANY Engineering & Surveying 205 West Center Street Fayetteviiie, Arkansas 72701 Office Phone (501) 443-4724 JNDISTI PLUG .. •. THRUST J J ., • 01 CROS! BLOCKING FOR CROSSES BLOCKING FOR BENDS NOTE: ORIGINAL nun•wn• r.fL BELTED $ Lr THRUST J n � BLOCKING ��• E UNDISTURBED EARTH BLOCKING BLOCKING FOR BENDS SEE NOTE p -EDGE OF TRENCH CONCRETE BLOCKING , Th •— THRUST OF TRENCH ALL PIPE FITTINGS 4" AND LARGER SHALL BE; D.I. Mechanical Joint rated "ISO p.s.i. working pressure for Main pressures greater than 200 p.s.i. D•I• or C•I• Mechanical Joint Class 250 for Main Pressures less than 200 p.s.i. THRUST BLOCKING shall be adequate to withstand the sum of the Static Main Pressure with Storage Tanks full plus 200 p.s.i. Water Hammer multiplied by 2.5. Undisturbed Soil Backing shall be assumed adequate to 200 p.s.f. pressure. GROUND LEVEL BEND N .CONCRCTE BLOCKING a 1<_t BEND SEE NOTE " NC BLOCKING FOR SENDS CONCRETE BLOCKING rEE E OGE OF TRENCH BLOCKING FOR TEES THRUST BLOCKING FOR PIPE FITTINGS Sheet /l I [1 I I I I ,I PIPE FITTING THRUST BLOCK SCHEDULE PIPE SIZE FITTING A B Cu. FT. 4" TEE 2'-0" 1'-6" 2.5 OR 90° 2'-9" I'- 6" 4.7 SMALLER 45° 20" I' 0" 1.7 TEE 3'-0" 2'-0" 7.5 6" 90° 3'-6 2'-6" 13.3 450 2'-0" 2'-0" 3.4 TEE 3'-6" 2'-6" 12.7 B" 90° 4 -0 3'-0" 20.0 45° 3'-O" 2-0" 7.5 TEE 3:-6" 3'-6" 26.7 I0' 90° 4'-6" 4'-e" 50.4 450 3'-0" 3'-0" 20.0 NOTES: I. CLASS B CONCRETE - 2,000 PSI, 28 DAYS. 2. SCHEDULE BASED ON THRUST RESISTANCE OF SOIL OF 1000 LOS. PER SQ. FT. AND 100 PSI LINE PRESSURE. 3. FOR LINE PRESSURES GREATER THAN 100 PSI AND/OR SOIL RESISTANCE LESS THAN 1000 LBS. PER 50. FT. , THE SCHEDULE SHALL BE ADJUSTED IN THE FIELD. 4. DEAD END BLOCKING IS THE SAME AS FOR TEE. 00 NOT ENCASE JOINT PLAN FINISHED GRADE CONCRETE UNDISTURBED SOIL FITTING SECTION I CONCRETE THRUST BLOCK DETAIL MILHOLLAN[D COMPANY Engineering & Surveying 205 West Center Street Ofice Phone (501) 443-4724 Fayetteville, Arkansas 72701 Sheet //-A THRUST AT PIPE BENDS P■ 2 62.5 HA Sink USE TEST PRESSURE, USE INSIDE BELL DIAMETER WHEN APPROPRIATE. USE BOTH "A" SCALES TO SET POINT ON SUPPORT LINE. READ "D' SCALES DITH STRAIGHT LINE THROUGH SET POINT. G1 O W 4 5 W 6 O 9 Q I0 0 200 25� 30 a 40 W J 60 60a S T04 - I 72® 50 54 4B 42 0)36 = 30 024 a -20 l9 113 14 W IQ 1-10 W m a p W 0.4 0- C Soo ripoopool 500,000 4 3 3 -no 1Oo,o00 -170 -1 60 -150 Of -140 O -130 Z 50,000 120 4 O 110 . 3 100 90 v 2 •80- 1- N U) .70d 10,000 K 60 I = w 5,000 50� 4 Y Q 4043 J Lu 2 351W W Y.. . I,000 900 —25 Soo 700 600 1500 Sheet /1-8 •• ii. D.I. I, • 00 I o m o o s 0 o o s o 8 0 0 o 0 CC �+ O m O N • N m r O r - o M h .ego 0 c w ♦ m £0 S r r N N O N a O N m a m M E.O Y v M ♦ ♦ M M to •'1 N Cl N ti ti N .4 m m M 9 '-as O 0 0 0 0 0 0 0 0 0 0 o OV 6 C >y O ♦ S O O N O C 0 0 S S S S S S C •I- I.. M mto—op M t• m m m N ID N O .4 W O ♦ m t• C N to q to C; Cl Cl N N .. .-. .-, .4 ' u c u c 0 0 0 0 O 0 0 0 0 0 0 0 O 0 0 0 w _ c • s•. , 0 0 0 0 O 0 0 0 0 o a o 0 0 0 0 • 9 a m O m .4 .. O .. a m a .. w .. 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I McPONMCLL ENGINEERING COMPNMY Sheet I/ -C EGRM D -1-E Undisturbed Soil to ose PLAN VIEW rench Base Undisturbed Soil II ass BConcrete 'I ass BConcrete ELEVATION VIEW CONCRETE THRUST ANCHOR Sheet /2 205 W. CENTER MIL HOLLAND COMPANY (501)443-4124 Fayetteville Engineers Surveyors Arkansas 1 [ii 205 W zE4TER MILHOLLAND Fayetteville Engineers -- W K .Sheer /3 COMPANY; 501) 443 4'2 4 Surveyors Arkanscs v V) '.v Cam, [<-- Cr) QJ O.C 3.C at V Op N mOJQY -_V QQ(n — _______ yC tz� Qy� OlO , d40J fi; 1� O ct I O vJ Sheet /4 295 "/.CENTER MILHOLLAND COMPANY (501) 443-4724 Fayetteville Engineers Surveyors Arkansas I 1 1 1 205 W. CENTER Fayettevii'e 6 MIN CONCRETE OUTSIDE I 6' DIAMETER! MIN ENCASEMENT MELHOLLAND Engineers COMPANY Surveyors 24J 42 min. D.I.pii)e PVC pipe 5/lee; /5 (50.1 443-4724 Arkansas Is NOTES: I 2 3 4 Top 4" of surface shall be cleared of Rock Debris, Roots, etc. and repaired to a condition equal to or better than prior to construction., L „a.,Is _+ /B MILHOLLANI) COMPANY Engineering & Surveying 205 West Center Street Fayetteville. Arkansas 72701 Office Phone (501) 443-4724 Smooth after one (Ii year's settlement Tracer Wire on P.V.C. Pipe to be looped around each Joint of Pipe. 6"Compacted Selected Fill under Type 1,3 ondS Rood Crossings and "Rock "removal areas. Payment for "ROCK EXCAVATION" shall be computed on a maximum Trench Width of ("D") nominal diameter of pipe (+) plus 18", and a maximum Trench Depth of ("D") nominal diameter of pipe (+) plus 42". Trench Bottoms shall be free of rocks and stones larger than 3/4". Surface of Construction area shall be replaced, seeded, fertilized and maintained one (1) year after final acceptance of the Water - System by the Owner (City). All trees, brush, boulders, rocks, and debris affected by Construc- tion shall be properly disposed or. TRENCH DETA IL "Water Mains" I I I I I I I L! Sheet 7R I' "4, u 3 � N C U � O t ob O .o 0 2 H � C7 8y cc z r 3 D c u � C j tJQ 1 c e <] 3 I O u U t C t\j '. .3 o° N voila 3 --- - --_ tIy C O U 2L] Q Q tO '2 -1 Q Fz HrOr. z S m HO O • ,� V Z q U) CJ h H V1 W O G] C !] F P I- _ -'_ .. Q O J y< E- Z 00 L] C1 J ] Z Q CLI Q G+ 1-• :al 7 -: i d o F+ Q l a Cr] 3 Z C z S p Q 11 K .T. T F- Q C1c • .^ V) C1 LI Li]W J� Y r^ Z' Cx] (r (n VI OO D 4 S'] Z U• Cl O) C C: ct W Z 5 rr] rt L] 1 W O Sc _1 nc;z o� 9 I Y O\ 1 L Q Q o riz L] r.. C !O rx' S C OF- CL iI QL F O pl IftQ O F• O14 E� -' U) C) 0 GI CCC �` 'o F o v -] o o c cnlc _ C _ ClV; O ZO C S S .I .f F+ c')CCz ... rt 4 N E -f+:11 JC::7 �';) O I U 0 C It N Q F, L-' L7 a0] ]H .c F zE-4 wzc till,] VJ a C •• O q S C [CC. fi S c O O C O f LI Z O Z I� n, r'1 Steel 17 I I C C I H I [I I 1] [] I CIA, PIPE :No.6 Bus 60 '54, 48"6 "Cen'ers No5 Bars 42, 36' 6" Center No 6 Bars 30" 0"Certers. 8,12,15, ' o.5 Bars 18, 24, 1-0 Centers NOTES I NO 1 & 3 OF SHEET NO. 16 ALSO APPLIES TO SEWER CONSTRUCTION Note- Reirforcirg Shall Be Contin-ous Tr•u Manhole. COMPLY W/CLASS 0e0 BEDDING / NOTES. Trench Base ti D / 4 No. 5 Bcrs Longitudina Class "B" Corc•ete CLASS 'Af' BEDDING Inside P:pe 5 Diameter (Max) 8 2-4' 10 2-4' 12' 3q11 15" 316" 18" 4-0" 24 4-6, 30' 5 0. 361 5-6', 42 6-0 48" 6-6 411 76" 60' 77I. REQUIRED BEDDING FOR CLAY P'PE AT DEPTHS OF 10'-0" OR MORE. AN PLASTIC PIPE AT ALL LENGTHS AS FOLLOWS: ®HAND PLACED SELECT F'LL MATERIAL._. \ (VJ C TAMPED SELECT FILL Mq7 ERfAL Oe TAMPED SPECIAL BEDDING MATERIAL 33-6O' Do Pipe 30'- 54 27-48 24-42, 21'- 36" 18'- 30" f4- 241 12-18" II- 8;10.12'15'1 15 54+60 I2"-36 r 421„ 48 8 -30 5"- 8'o, 12, I8','24 R EauIREO PIPE FOR ALL PIPES SEDD;NG FOR F'LL WTH ACCEPT CLAY PIPE AT ABLE MATERIAL IC -O OR LESS PER SPECIFICA- DEPTH AS FCLLOM'S. ^TIONS, V SB-2 BACKFILL UNDER ALL PAVED HAND PLACED SURFACE AREAS EXCAVATED MAT. FREE FROM TRASH. DEBRIS - ---- AND ROCKS GREATER THAN 11/2" IN ANY N Trench DIMENSION. 7 ❑Se QHAND PLACED AND TAMPED MATERIAL SAME AS IN® ABOVE r f ` � Note ASTM CLASSI[.-, Y � �'� �_t The M r'mum Trench Width For All Sizes 41. Of Pipes Shall Be Thot Which Allcws A 6' Workirg 0istcnce On Each Side FAYETTEVIL.",LE PUBLIC WORKS SPECS. Of Ire Bel'. "ALL MAINS SHALL BE BEDDED FROM 4" BELOW TO 12'1 ABOVE PIPE WITH GRIT OR EQUAL OUTSIDE STREET RIGHT-OF-WAY, AND WITH SB-2 WITHIN STREET RIGHT-OF-WAY; TRENCH WIDTH SCHEDULE CLASS I'Bif BEDDING ALSO: TRENCHES UNDER STREET SECTION SHALL BE COMPLETELY FILLED WITH COMPACTED SB-2 TO SUBGRADE AND HORIZONTALLY TO ONE (1) FOOT BACK-OF-CURB11. SHEET NO. 1 2DS W. CENTER MILHOLLAND (SCI) 4A3'AT2A Faye'feville Engineers .COMPANY Surveyors Arkorsas Machined Surface, Non -Rocking Manhole Frame And Cover Ban 4 Hayesor Equal. Note • For Manholes In Public Right -of -Way, Cost : 24 x In Place Concrete Shall Stop At Point % I a Indicated..: d D c, w Note For Manholes 4 -0" or Less in Depth, Use o. C.I.Monhole :; a 24 Mir) - 36 Mox. High Cone With 8 t'Mox. Steps Ti N High 2-00 Throat. . C.i O` 61. 48„ 6" Min [ ; Min _J —See Note -.c. 4" GRour ea SE of MH "�_ Min 3000 Psi Concrete 203 W. CENTER Fayetteville Note For Pipes Entering Base, Opening Is Mode, Pipe Is Inserted And Sealed With Non - Shrink Grout. 6" Min. SECTION .' TYPICAL POURED IN PLACE, MANHOLE MILHOLLAND COMPANY Engineers Surveyors NO. (301) 443 4724 Arkansas w z J I Iii a I -- C, m C, v C a y l t O 4) N E = C y a C •- a U ) a ` C o IL o c Ui C y > m o a y a t_ a a a n • a N a 1° a m N C Y U_ C 'C FI CI G m W d � o C W w W w w SHEET NO. 3 203 M. CER'ER MILHOLLAND COMPANY r3CI) 443'4724 Fayeffevil!e Engineers Surveyors Arkansas W Iw O I' _; w Z ? O (u Z I - = Q o. Dr w O rr y U Y c w o9 [ 11 n. to r a z tL U w W o z ~ In I a 3 w J Y I- L11 z Z J O O - a + 4F- • ... . - U. D j.o a p Q] OZ O4 SHEET NO. 4 205 W. CENTER MILHOLLAND .COMPANY (501)443-4724 Fayetteville Engineers Surveyors Arkansas StIjt n ' i' l O A x n B^ (l i Q A° F, I 9ka °000 11( 0*00 0000 9I 0 °° n s.lc 't In v!y rn.F r p A ��IV1 - yy \ r 0 1 (.. -• Qn1 O yZytR• OZ� m �^Q �a Q a F LI MIN N 2._0 1 7 In F_, 0 Iq n N C) CCD Z 0 Z rn h 0 ^Ip 1nU T9 T 4 I. n n ay it SA ZI,,1 5. ii r v q F N YJva �I yy • `' I ,I 1 9/ib" 1' N M 2 1/4" CITY OF FAYETTEVILLE MATERIAL SPECIFICATIONS FOR; POTABLE WATER SERVICE MAIN LINE SERVICE TAPS I. SERVICE SADDLES: MAINS: Class 200 PVC, SDR-21 (2", 3", and 4") SIZE MANUFACTURER ORDER NUMBER 2" 2" 3" 3" 4" 4" x x x x x x 3/4" 1" 3/4" 1" 3/4" 1" Mueller Mueller Mueller Mueller Mueller Mueller. H-13420 H-13420 H-13425 H-13425 H-13428 H-13428 MAINS: C-900 PVC, Cast Iron, Ductile Iron, Cl 200 A/C (2-1/4" UP) 2-1/4" x 3/4" Romac 101K- 2.75 x 3/4"CC 2-1/4" x 1 Romac 101N- 2.75 x 1" CC 4" x 3/4" Romac 10114- 5.40 x 3/4"CC 4" x 1" Romac 10114- 5.40 x 1" CC 6" x 3/4" Romac 10.1N- 7.50 x 3/4"CC 6" x 1" 'Romac 101N- 7.50 x 1" CC 8" x 3/4" Romac 101N- 9.62 x 3/4"CC 8" x 1" Romac 10114- 9.62 x 1" CC 10" 10" x 3/4" Romac 101N-12.12 x 3/4"CC 12" x x 1" 3/4" Romac 10114-12.12 x 1" CC 12" 1" Romac 10114-14.38 x 3/4"CC x Romac 10114-14.38 x 1 "CC II. SERVICE CONNECTIONS: DOUBLE TAPS 3/4" Type K Soft Copper 60' Coils 1 3/4" Corp. Stop. 110 Comp. Mueller H-15008 1 3/4" U Branch 110 CTS x MIP x MIP 7-1/2" width H-15363 2 5/8" x 3/4" x 12" RiserMeter_ Yoke-Mue1-1er u= -ion -- = ;w/-ii=14-272 "Pail Pieces 1 18" x 24" PVC Meter Box #501824 .30T, .275 Wall Thickness Shell Only, notched as manufactured by Mueller/McCullough 1 18" C.I. Flat Meter Lid C-109 manufactured by Crouch Foundry SINGLE 3/4" Type K Soft Copper Tubing 6o' coils 1 3/4" Corp. Stop. 110 Comp. Mueller H-15008 1 5/8'! x 3/4" x 12" Rise Meter Yoke Mueller H-1402 w/H-14222 Tail Pieces 1 18" x 24" PVC Meter Box #501824 .30T, .275 Wall Thickness Shell Only, notched as manufactured by Mueller/McCullough l 18" C.I. Flat Meter Lid C-109 manufactured by Crouch Foundry III. SERVICE LINE EXTENSION: To connect extra copper to Service Line Use 3/4" 110 Compression Union H-15403 IV. "OR EQUALS": "OR EQUALS" ARE NOT ACCEPTABLE V: LAST REVISION: July, 1987 p. O O 0 0 • 0 0 0 O 0 0 0 0 0 0 0 O O OreJnd ly. at99m! G!d 9y. DNrwN ly.WcI.)h(-t( 4ej.d y- PM3 Dweh/•!: q( -WON it-n.s( C4eddly._ RN'. by -6y .y1 t 'tl.• O V n Y'y W. M CLf RA Nf/GNr } W J •1 W Sllj ` 4 P V • 3 ,� R. • n 11 d _' ♦ Y• Y Y I s! 'B R'1 'e V • a I'll �glb tl 1^ k I IIIteNJN —X-- 3I.T. • • I • a. 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