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HomeMy WebLinkAbout145-84 RESOLUTIONRESOLUTION ND. 145-84 A RESOLUTION AUTHORIZING THE MAYOR AND CITY CLERK TO EXECUTE AN AGREEMENT WITH ESCOMLAB FOR WASTEWATER LABORATORY TESTING SERVICES IN CONNECTION WITH THE WASTEWATER TREATMENT IMPROVEMENTS PILOT PLANT STUDY REQUIRED BY THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY. BE IT RESOLVED BY THE BOARD OF DIREC'ORS OF THE CITY OF FAYETTEVILLE, ARKANSAS: That the Mayor and City Clerk are hereby authorized and directed to execute an agreement with ESCOMLAB for laboratory wastewater testing services in connection with the Wastewater Treatment Improvements Pilot Plant Study required by the United States Environmental Protection Agency. A copy of the -agreement authorized for execution hereby is attached hereto marked Exhibit "A" and made part hereof. PASSED AND APPROVED this 7th day of December B «. 4,„fie.zr y Cler APPROVED: By: 6?1,54,47/� Mayor 1984. fpw AGREEMENT TO FURNISH WASTEWATER LABORATORY TESTING SERVICES TO THE CITY OF FAYETTEVILLE, ARKANSAS This Agreement made this 7' day of 1984, between ESCOMLAB, hereinafter refer ed to as the LABORATORY, and the City. of Fayetteville, Arkansas, hereinafter referred to as the OWNER, wherein the LABORATORY agrees to provide certain wastewater testing services as defined in Article 1 and for the consideration defined in Article 2 herein. ARTICLE 1 The OWNER, has selected the LABORATORY to provide the necessary laboratory testing services associated with the Pilot Study at the OWNER'S wastewater treatment plant, as identified in the approved Work Plan for the Pilot Study included in Appendix A, attached hereto and made a part of this Agreement. Analytical results will be reported directly to the Project Engineer (CH2M HILL) and to the OWNER. ARTICLE 2 The OWNER shall pay the LABORATORY for services rendered hereunder the lump sum amount of fifty-one thousand, five hundred ninety-eight dollars, ($51,598). ARTICLE 3 Payment to the LABORATORY for services provided as described in Article 1 is to be made within 15 days after date of billing, the amount due will be for services rendered during the previous month. ARTICLE 4 It is further mutually agreed by the parties hereto: 4.1 That the OWNER will designate a representative to direct and coordinate the LABORATORY'S efforts who will be the only source of instructions to the LABORATORY and who shall have the authority to interpret the OWNER'S , policy as necessary to maintain the LABORATORY'S work schedule, administer the Agreement, and certify the LABORATORY'S payment request. €XI- IT 'A 4.2 That, if payment of the amount due as prescribed in Article 2, or any portion thereof, is not made within the period specified in Article 3, interest on the unpaid balance thereof will accrue at the rate of 12 percent per annum and become due and payableat the time said overdue payments are made. 4.3 Either party may terminate this Agreement any time by a notice in writing to the other party. If the Agreement is terminated as provided herein, the LABORATORY will be paid for services actually performed; the amount of said payment shall bear the same ratio to the total compensation specified in Article 2 as the services actually performed bear to the total services of the LABORATORY covered by Article 1, less payments of compensation previously made. 4.4 The OWNER may, from time to time, request changes in the scope of the services of the LABORATORY to be performed hereunder. Such changes, including any increase or decrease in the amount of the LABORATORY'S compensation, which are mutually agreed upon by and between the OWNER and the LABORATORY, shall be incorporated in written amendments to this Agreement. 4.5 That, all claims, counter -claims, disputes and other matters in question between the OWNER and the LABORATORY arising out of or relating to this Agreement or in the breach thereof will be decided by arbitration only if both parties hereto specifically agree to the use of arbitration in regard to the individual matter in dispute. 4.6. That, •in the event of any legal or other controversy requiring the services of the LABORATORY in providing expert testimony in connection with the Project, except suits or claims by third parties against the OWNER arising out of errors or omissions of the LABORATORY, the OWNER shall pay the LABORATORY for services rendered in regard to such legal or other controversy, on a basis to be negotiated. That, the OWNER will pay the LABORATORY for labor and expenses incurred in satisfying the requirements and assisting in any audit required by the OWNER, the United States Environmental Protection Agency, the Comptroller General, the United States Department of Labor, the State Regulatory Agency or any of their duly authorized representatives. The basis of payment will be specified in an Amendment to this Agreement. 2 4.7 That the LABORATORY has the right to subcontract services however the OWNER has the right to reject Subcontractors who perform work on the project in excess of $5,000. 4.8 That, this Agreement is to be binding on the heirs, successors, and assigns of the parties hereto and is not to be assigned by either party without first obtaining the written consent of the other. 4.9 That, the provisions of EPA 40 CFR 33.1030, which is attached as Appendix B to this Agreement, are hereby made a part of this Agreement. ARTICLE 5 IN WITNESS WHEREOF, the parties hereto each herewith subscribe the same in triplicate. 4h1/2. "IC M 41. it f ATTEST: FOR 7CITY E TEVILLE, ARKANSAS (Name) 'itle) By • FOR ESCOMLAB Soe se/4-024" et Name (Title) 3 day of , 1984. APPENDIX A WORK SCOPE AND BUDGET FAYETTEVILLE PILOT PLANT STUDY INTRODUCTION Background This work plan outlines a proposed pilot plant program for the Fayetteville, Arkansas, Wastewater Treatment Plant (WWTP). The pilot plant is requested by the EPA on the basis that the treatment process selected, while innovative, includes enough risk to warrant a pilot plant to demonstrate that the selected treatment process will work under anticipated environmental conditions. The selected treatment process includes biological nitrification and phosphorus removal in a single activated sludge system using a variation of the A/O process currently marketed by Air Products and Chemicals, Inc. (APCI), Allentown, Pennsylvania. Communications with the EPA and State of Arkansas Department of Pollution Control and Ecology (ADPCE) officials indicate the following list of potential objectives for the pilot plant study: 1. To demonstrate the ability to obtain simultaneous nitrification and biological phosphorus removal during wintertime (cold temperature) operation. 2. To demonstrate the impact of nitrified mixed liquor from the oxic to anoxic stage for denitrification with special emphasis on optimizing the effects of alkalinity. 3. To determine the impact of all side streams from the solids processing area on process performance. 4. To determine chemical requirements to remove the remaining phosphorus in the biological process ef- fluent and the impacts of these chemical additions on the operation of the tertiary filters and sludge disposal, as well as the impact of sludge recycle to the anaerobic basin. Alternatives Two alternatives were investigated to accomplish the four potential objectives listed above: 1. Construction of a specially designed 15-gpm pilot plant and operation for a 12 -month period. Both A-1 -1. cold -weather operation and warm -weather operation would be simulated. A 4-ft2 pilot filter would also be operated periodically to assess the perfor- mance and impacts of filter operation. 2. Use of a one-gpm mobile pilot plant which can be modified to be-ava7able from APCI for a period of 12 months to simulate both cold -weather and warm -weather operating conditions. Jar testing would be used to estimate the chemical requirements for polishingthe effluent phosphorus concentration and to evaluate the need for a continuous pilot -scale filter and, if found to be required, determine the effects of sludge recycle to the anaerobic basin. These two alternatives were reviewed internally and a deci- sion was made to use the one-gpm mobile pilot plant. Reasons for this selection include: 1. The 15-gpm specially designed pilot plant would take longer to design and construct than the time required to modify, move in, and set up the one-gpm mobile unit. Since construction of the full-scale plant will be occurring concurrently with this pilot plant study, it is crucial that data be collected during the cold weather in the 1984-1985 winter season. The longer time required for the 15-gpm unit could jeopardize the possibility of obtaining cold -weather data during the winter of 1984-1985. 2. Examination of the design of the full-scale plant indicates that recycle streams should have only a negligible impact on the biological treatment process. The principle recycles include gravity thickener (primary sludge only) overflow, dissolved air flotation thickener (waste activate sludge only) subnatant, and effluent filter backwash. Of these, gravity thickenerr overflow and dissolved air flotation subnatant are not expected to contain any more soluble BOD or phosphorus than primary efflu- ent, and consequently, should not adversely affect the biological system. Effluent filter backwash will be returned ahead of primary treatment, where some of the solids will be removed in the primary clarifiers for discharge directly to the aerobic digesters. The aerobic digesters will not be decanted, and all digested sludge will be land -applied. 3 Discussions with EPA Cincinnati indicated that the EPA is primarily concerned about Objectives 1 and 2 A-2 • • listed above and that the one-gpm pilot plant should be adequate to address these primary objec- tives. 4. The 15-gpm alternative is estimated to cost about $210,000 more than the cost of the one-gpm alterna- tive. OBJECTIVES Based on the considerations listed above, the following specific pilot plant study objectives are: 1. To operate a one-gpm pilot plant in a fashion which simulates the design loading and operating con- ditions for the Fayetteville variation of the A/O process to determine the effluent ammonia, soluble phosphorus, BOD, and CBOD concentrations which can be achieved. 2. To demonstrate the feasibility of nitrified mixed liquor recycle (for denitrification and alkalinity recapture) and its impact on nitrification. 3. To conduct jar tests to determine the supplemental chemical. requirements and to select the best chemi- cal injection point to polish the biological process effluent to meet effluent total phosphorus standards (Table 1). Pilot -scale filtration may be conducted based on future requirements of ADPC&E following data review. Filtration studies are not included in this work scope and budget. 4. If pilot -scale filtration studies are conducted, recycle stream will be piloted and a determination made on all aspects of the process. APPROACH Perspective The new Fayetteville WWTP will have a design capacity of 17 mgd (11,800 gpm), while the pilot plant will have a design capacity of about one gpm for a scale -down factor about 12,000:1. The number of stages per train will be identical. Description A listing of the unit sizes and design factors for the full-scale facilities is shown in Table 2. Unit sizes and design factors for the pilot plant are shown in Appendix C. A simplified flow diagram showing the number of process units, their arrangement, and recycle streams is shown in Figure 1. A-3 Parameter Table 1 EFFLUENT STANDARDS (Dec. to March) (April to Nov.) (mg/L) (mg/L) 30 -Day Average TSS 5 5 30 -Day Average BOD _ 5- 5 30 -Day Average NH3-N 10 2 30 -Day Average TP -P Dissolved Oxygen 1 10.2 1 7.8 jh/ScI/d.102 Full -Scale WWTP Item FLOW, mgd PRIMARY CLARIFIERS Table 2 FULL-SCALE DESIGN FACTORS Design Conditions Peak Week Annual Average Number and Size Volume Average Day 2 @ 100' dia x 14' SWD 2 x 0.82 x lg6 = 1.64 x 10 gal MOR, gpd/sf -- 725 1,080 HRT, hr -- 3.5 2.3 11.4 17.0 BIOLOGICAL TREATMENT BASINS Anaerobic 3-4/train @ 6 x 102,700 30' x 30' x 15.25' SWD = 616,200 gal HRT,hr -- -- Anoxic 3-2/train @ 6 x 102,700 30' x 30' x 15.25' SWD = 616,200 gal HRT, hr w/o recycle 1.3 0.9 w/recycle 0.7-0.3 0.4-0.2 (100-300%) 1.3 0.9 Oxic 4/train @ 8 x 737,500 56' x 112' x 15.7' SWD = 5.9 x 106 gal W s W S HRT, hr 12.4 12.4 8.3 8.3 SRT, days 10 5 10 5 MLSS, mg/L 2,530 1,520 3,500 2,070 RAS, mgd 5.8 3.5 11.9 7.0 SECONDARY CLARIFIERS 4 @ 100' dia x 14' SWD 4 x 0.82 x lg6 = 3.28 x 10 gal HRT, hr -- 6.9 6.9 4.6 4.6 SLR, lb/ft2/d -- 11.4 6.0 26.9 13.2 HOR, gpd/ft2 363 363 540 540 jh/SRGI/d.102 0 0 a LL 0 O m X 0 t c a m ET H a c moo (Cca a) J U N Iani Hai' 1 1 10) 4 LL 0• v • fl `4 co cc a 0 c E .° a) ca • (n 00 c a ca ) E t co t Ac 0 mW E aec = of aotmo 12Eaa) ._ ._ Uao] m mLL.. a) c 0Q>)HH �a�-ga wEp F-mmmXmcyE cuz. (031-400) > EEmo.202Co iurm'mRtLL200z5 aMCL«OMMOMM 500Co¢ooa(o 1) 1))) 1 1 1 1 1 1 1 1 1 1/ 1 1 1 1 1 d (/ OMMMOu ODCOQWWWWflDU)000U)<H aa¢ °OW U1 <OOHLL0=C42 WaC7 S 0 0 0 • • Procedures The pilot plant will be operated continuously during the start-up, acclimation, and demonstration operation period. Seed sludge will be added to the system from an operation AO plant pilot to speed up the acclimation. The feed to the pilot plant will be full-scale primary clarifier effluent with existing recycle streams diverted downstream of the take -off point. Recycle stream flows have been accounted for in the pilot plant design and operation. AP personnel will be involved in pilot plant start-up and acclimation. During the actual operation period the pilot plant will be attended 5 days a week by CH2M HILL and McClelland Engineers staff. The planned staffing is for 40 hours a week by CH2M HILL's process engineers and 20 hours a week by McClelland's technician. Weekend coverage will be the minimum necessary to ensure continued operation of the facilities. Composite samples will be collected at selected sample points with 24-hour composite samplers and will be collected on a preselected flow proportional basis (to simulate actual diurnal loadings). Additional information on the sampling, testing, and influent flow rate variation is included in Appendix B, Experimental Work Plan. CH2M HILL will analyze data as it is collected and will make process adjustment determinations. An independent consultant will be retained by the City of Fayetteville to visit the pilot plant and to provide an independent review of the operating data and the pilot plant summary report. The independent consultant will be retained during the start-up period to advise on QA/QC procedures and to review planned operations. PROJECT ORGANIZATION All services required for the pilot plant studies shall be coordinated by Robert Franzmeier, Project Director. CH2M HILL (Engineer) and its subcontractors Air Products (AP) and McClelland Consulting Engineers (subcontractor) shall provide the necessary engineering services. Escom Laboratories shall provide analytical services under a direct contract with the City of Fayetteville (City). Joh Kang (Consultant) of McNamee, Porter, and Seeley shall provide a separate overview role to be more fully described in the work scope. The pilot plant is provided by APCI. All refurbishing, installation, mechanical start-up, and biological acclimation shall be their primary responsibility. Following biological acclimation AP shall be responsible only for major pilot A-4 plant maintenance and consulting on an as -requested basis. AP will not maintain full-time presence during the operation and later phases of the project. The Subcontractor will provide cost effective local support during pilot plant installation and operation, and will assist in writing the final report. Coordination of all services will be the responsibility of the Project Director, acting for the City. The organization chart for the project is shown on the following page. Project Responsibilities A brief narrative follows describing the responsibilities of each member of the project team. Project Director The responsibility of the Project Director is to provide overall project coordination, provide communication between the City, Engineer, Consultant, Escom Labs, and the Regu- latory Agencies Independent Project Consultant The Independent Project Consultant will provide general oversight through review of the work plan, monthly and final reports, and will make three site visits. The Consultant will also be responsible for over sight for the QC/QA program. A final report will be prepared and presented to the City. Escom Laboratories will provide to the project direct as well as QC laboratory services to specifically QC the field analyses in accordance with the following schedule: Analytical Test Program Tests Per Week Parameter Operation Interim QC TKN 4 2 NH3 12 6 NO3 14 7 TSS 6 TP 14 7 -- Ortho P 16 8 -- BOD 28 14 MLSS/MLVSS -- 5 VSS 5 A-5 • N ti J Z CO 0) 01 M 0 O CO 14o o as w 0 CH2M HILL d Lla O -Jit Q eisCO. C O L -ti 1' 0 V e V� i a y W W Z Z W 0 Z ti J h 0 0 CH2M HILL n�a w n z y m CO « C . p a CC N CC a n m m • Coordination of samples and data reporting will be the responsibility of the Engineer. Engineer The Engineer shall have overall technical responsibility for the project. This responsibility will be carried out by the following as follows: Principal -in -Charge. Responsible to make sure that the resources of CH2M HILL are made available to the project in a timely and efficient manner. Responsible for seeing that the overall objectives of the project are met. Project Manager. Responsible for developing and execut- ing the project plan. The project manager shall be responsible for coordination of all Subcontract and APCI services and coordinating with the Project Director on all project matters. Process Consultant. Responsible to see that the pilot plant is operated in accordance with the WWTP design basis, interpret results, assist in pilot plant op- erations, and to provide general technical assistance to the project manager. Process Engineer. Responsible for day-to-day services during the operations phases. Subconsultant The subconsultant was chosen to provide services because of the ability to provide timely and cost effective local assistance. The Subconsultant will provide staff to the Engineer in the following areas: Subconsultant Coordinator - Responsible for coordination of all local activities and will attend project meetings and assist in writing the final report. He will be responsible to see that the resources of the Subconsul- tant are made available to the project in a timely and cost-effective manner. Lead Engineer - Responsible for local engineering principally during the start-up, acclimation and opera- tional phases. During the interim operational phase will be responsible for the pilot plant operation. Technician - Responsible for onsite assistance on a day-to-day basis during the installation, acclimation, and operations phases. He will assist on a daily basis during the interim operations period. A-6 • • • PROJECT PHASES The project is divided into the following five phases; planning, installation, acclimation, operation, and final report. Each of these phases is discussed below. Planning Phase The initial project phase is a planning phase in which project scope and activities are defined. Tasks in this work phase include: 1. Development for project work plan 2. Development of project budget as scheduled 3. Provision for local pilot plant arrangements including electrical and plumbing service 4. Development of subcontractor working agreements 5. Attendance of client, EPA, and ADPC&E meetings to review and further define work scope and project work plan 6. Development of independent consultant procurement 7. Development of lab procedures and protocols Installation and Acclimation Phase APIC will have primary responsibility to install the pilot plant at the Fayetteville Wastewater Treatment Plant (WWTP).. It is anticipated that this effort will take 14-21 days after the pilot plant arrives onsite. The pilot plant will receive primary clarifier effluent from the existing facility. Vacuum filter filtrate will be removed from the primary effluent so that this waste stream will be compatible with the proposed full-scale primary effluent stream. Modification to remove the filtrate line and replacement of the filtrate pumps will be undertaken during this phase of the work. Specific tasks to be completed under this phase include: 1. Rerouting of vacuum filter filtrate line 2. Electrical hookup to pilot trailer 3. Field hookup of pilot components including inter- connecting piping, unit leveling, electrical 4. Instrumentation calibration and checkout 5. Hydraulic testing of units 6. Sampler setup A-7 • Acclimation Phase Following hydraulic checkout of the pilot plant, approximate- ly one-month acclimation period will begin. The purpose of this phase is to develop microorganisms suited for biological removal of nitrogen and phosphorus and to begin to adjust plant operation to goal conditions (solids retention time, hydraulic retention time, aeration requirements, solids recycle rates, etc.). Approximately 2-3 sludge ages are required to acclimate the plant to the point where useable data can be taken. Activities planned for this work phase include: 1. Introduction of primary clarifier effluent to system 2. Establish flows, recycled rates, solids wasting rate 3. Establish sampling procedures 4 Initial data collection to assess progress of acclimation 5. Training of operators APCI will have a technician/operator onsite full-time during the acclimation period. This period is critical to the establishment of a biomass to accomplish phosphate and nitrogen removal. APCI's familiarity with the process and their equipment will greatly facilitate this process. Active biological solids from an operating A/0 system will be used to seed the pilot plant to expedite acclimation. The Engineer's and Subcontractor's personnel will also be involved in this phase. Their primary tasks will be to become familiar with pilot plant equipment, process op- erations, and control systems and to assist APCI staff in the pilot plant operation. Operation Phase This phase of the project will begin following biological acclimation, hopefully prior to January 1, 1985. The Engi- neer will be fully responsible for this phase of the project, assisted by the Subcontractor. A total of six months of pilot plant operations are budgeted and planned for. The anticipated schedule is as follows: Winter Operation January 1 - May 1 A-8 • Interim Operation Summer Operation Interim Operation May 1 - July 1 July 1 - September 1 September 1 - December 30 (by City forces) The pilot plant will be operated by a process engineer and technician during the operation phase. Each will work a five day, 40 hour week with schedules developed to maximize coverage of the pilot plant during the week, based on opera- tional requirements. During the interim operation period, May 1 through July 1, the pilot plant will be operated only to maintain biological activity with only the technician working 1/2 time, assisted by WWTP staff as needed. Sampling during this period is anticipated to be reduced 50% from the operational period schedule. A decision may made to adjust this schedule based on reaching critical temperature, however, full pilot plant operation beyond a total of six months will constitute a change in work scope. Monthly summary reports and data review will be prepared during the course of the study. These will allow ongoing process evaluation and assist in establishing process modi- fications required for further study. Report Phase Two interim reports are planned. The first report will be in mid-April after approximately 3 months of operation. The second summary report will be presented in mid-October 1985 summarizing the second 3 months of operation. A final report will be presented by January 30, 1986, summarizing the entire pilot study General Project Tasks Over the course of the project study, several tasks will occur. These include project management, senior process review, client, EPA, and ADPC&E meeting, and data management. jd/CGT2/027 A-9 • • • • PROJECT BUDGET The total budget planned for the work $475,000 divided as follows: Independent Consultant Escom Lab Engineer A detail of each of these follows: • scope described is $ 30,000 51,598 393,402 Consultant Labor Category Hours Hourly Rate Class 9 Class 8 Class 4 16 245 260 Overhead - 134% Total Overhead and Labor Expenses 5 air fares @ 670 5 car rentals @ 45 5 days @ 21.25/day Total Expense Profit Total Escom Labs Parameter TKN NH3 NO3 TSS TP Ortho P BOD MLSS/MLVSS VSS 31.83 22.13 14.15 Lab Costs Unit Price Tests 15.00 15.00 7.50 8.00 15.00 12.50 15.00 16.00 16.00 Assume 15% additional test on a non- scheduled basis A-10 Total 130 390 455 195 455 520 910 160 160 Cost 509 5,422 3,679 9,610 12,878 $22,488 $ 3,350 225 106 $ 3,681 3,831 $30,000 Cost($) $ 1,950 5,850 3,413 1,560 6,825 6,500 13,650 2,560 2,560 $44,868 $ 6,730 $51,598 • • • Engineer The cost for the Engineer includes Subcontractor and APCI costs and is broken down by phases as follows: PLANNING PHASE Engineer Man Days $/Man Day $ E-4 Project Manager 31 149 4,619 E-7 Project Administrator 7 225 1,575 E-5 Project Consultant 18 171 3,078 0 - Office 3 66 198 TE -2 Technician 4 84 336 9,806 Subconsultant Man Days $/Man Dav $ Subconsultant Coordinator 12 226 2,712 Lead Engineer 7 142 • 994 Technician 2 109 218 3,924 Labor Escalation None - All activity in 1984 Overhead Engineer - 9,806 x 1.62 = 15,885 McClelland - 3,924 x 1.10 = 4,316 Total Labor this Phase $33,931 INSTALLATION AND ACCLIMATION PHASE Engineer Man Days $/Man Day $ E-4 Project Manager 21 149 3,129 E-7 Project Administrator 6 225 1,350 E-5 Project Consultant 6 171 1,026 E-2 Process Engineer 15 118 1,770 7,275 Subconsultant Man Days $/Man Day $ Subconsultant Coordinator 2 226 452 Lead Engineer 7 142 994 Technician 21 109 2,289 3,735 A-11 Labor Escalation None - All activity in 1984 Overhead Engineer - 7,275 x 1.62 = 11,785 McClelland - 3,735 x 1.10 = 4,109 AP Transport, hook-up, and installation Acclimation 13,050 16,171 29,221 Total this Phase $56,125 OPERATIONS PHASE - Engineer Man Days $/Man Day $ E-4 Project Manager E-2 Process Engineer E-7 Project Administrator E-5 Project Consultant 59 140 15 25 149 118 225 171 8,791 16,520 3,375 4,275 32,961 Subconsultant Man Days $/Man Day $ Subconsultant Coordinator Lead Engineer Technician 13 26 176 Labor Escalation Engineer - 32,961 x 1.04 = 34,279 McClelland - 25,814 x 1.04 = 26,846 Overhead Engineer - 34,279 x 1.62 = 55,532 McClelland - 26,846 x 1.10 = 29,531 AP Maintenance Tear down & shipping $15,000 6,000 $21,000 226 142 109 2,938 3,692 19,184 25,814 Total this Phase $167,188 A-12 REPORT PHASE Engineer Man Days $/Man Day $ E-4 Project Manager 25 149 3,725 E-7 Project Administrator 4 225 900 E-5 Project Consultant 5 171 855 E-2 Process Engineer 15 118 1,770 O - Office 27 66 1,782 T-3 Draftsman 12 84 1,008 10,040 Subconsultant Man Days $/Man Day $ Senior Consultant 12 226 2,712 Office 3 58 174 2,886 Labor Escalation Engineer - 50% in 1985; 50% in 1986 10,040 x 1.04 x .50 + 10,040 x 1.04 x 1.05 x .50 = 10,703 McClelland - 50% in 1985; 50% in 1986 2,886 x 1.04 x .50 + 2,886 x 1.04 x 1.05 x .50 = 3,077 Overhead Engineer - McClelland 10,703 x - 3,077 x 1.62 1.10 = 17,339 = 3,385 Total this Phase $34,504 Expense (All Phases) Engineer Trios Staff No. Rate ($) $ MGM - FYV Project Manager 16 540 8,640 MGM - FYV Project Admin. 4 540 2,160 MGM - FYV Process Engineer 4 540 2,160 DNV - FYV Project Cons. 5 650 3,250 16,210 Per Diem Process Engineer Apt. 8 months @ $400/mo $ 3,200 meals 200 days @ $20/day 4,000 Total Per Diem Expense $ 7,200 A-13 Other 60 man days @ $75/day $ 4,500 • 60 rental car @ $45/day 2,700 Total Other Expense $ 7,200 Miscellaneous Telephone $300/mo x 8 mo $ 2,400 Copy/Repro 500 pg/mo x 8 mo x .10 pg 400 Postage & Freight 1,000 Computer 1,000 Word Processing 1,500 Final Report 2,000 Total Miscellaneous Expense $ 8,300 • Total Expense $39,710 Inflation adjustment 1985 .75 (38,910) x 1.04 = 30,350 1984 .25 (38,910) 9,928 $40,278 Subconsultant Air Fare 8 trips FVY - LR @ $140 = $1,120 Rental Car 8 x $45 = 360 $1,480 Subcontract of electrical, plumbing, etc. plant modification $15,193 Total Expenses $16,673 SUMMARY Labor + Overhead Expenses Profit Total Engineer 162,605 40,278 31,477 234,360 Subcontractor 78,922 16,673 13,226 108,821 AP -- -- -- 50,221 $393,402 jd/CGT2/027 A-14 COST OR PRICE SUMMARY FORMAT FOR SUBAGREEMENTS UNDER U.S. EPA GRANTS Form Approved (See accompanying instructions before completing this form) OS4B No. 158-R0144 PART I•GENERAL 1. GRANTEE - Ell NUMBER City of Fayetteville, Arkansas 50366-11-0 3. NAME OF CONTRACTOR OR SUBCONTRACTOR OF PROPOSAL CH2M HILL Southeast 84 5. ADDRESS OF CONTRACTOR OR SUBCONTRACTOR (Include ZIP code) 6. TYPE OF SERVICE TO BE FURNISHED 807 S. McDonough Street Pilot Plant Study Montgomery, AL 36104 PART II -COST SUMMARY EST[• HOURLY ESTIMATED 7. DIRECT LABOR (Specify labor categories) MATED TOTALS HOURS RATE COST All Labor - 1984 See Detail $ $ 17.081 Z `cam — 1985 39.501',: qq� r,♦ ..���yy(( - 1986 5.481 •-'Ac • ) . ).ma.�yy DIRECT LABOR TOTAL: ; •._ - •:' •' .T -'5N S 62,063 ESTIMATED S. INDIRECT COSTS (Specify indirect cost pools) RATE : BASE = COST " "• Total Overhead $ $ 100 542 ;j 4p; `E' . INDIRECT COSTS TOTAL: . Y" $ 100542 9. OTHER DIRECT COSTS See Detail . r ii ESTIMATED COST 8. TRAVEL {a:...•.Y. .. -'j•'Y •(1) TRANSPORTATION r -, :' S (2) PER DIEM .: - a TRAVEL SUBTOTAL: $ ,. •'Y:(?,;- 1 r;. ESTIMATED •+� .°"yz �� yA� b. EQUIPMENT, MATERIALS, SUPPLIES (Specify categories) QTY COST COST $ $ a St!arv� EQUIPMENT SUBTOTAL: - • ESTIMATED - ♦... .. 1. C. SUBCONTRACTS COST .'(,':�• �'y;_ McClelland �° 5 108 821 *°�,�,.,,t„sy`, Air Products 50 221 �< -,:'�t SUBCONTRACTS SUBTOTAL: �•" ) $ 159 042 ' �' ESTIMATED d. OTHER (Specify categories) COSTtSt y i e Y"aq t)x ry, Adjusted Expenses OTHER SUBTOTAL: $ 40:` $ e.' OTHER DIRECT COSTS TOTAL: _ _v a $:p «� �� 0. TOTAL ESTIMATED COST S 361,925 $ 11. PROFIT 31.477 393 40 12. TOTAL PRICE PAGE 1 OF 5 EPA Form 5700-41 (2-76) C� COST'0R PRICE SUMMARY FORMAT FOR SUBAGREEMENTS UNDER U.S. EPA GRANTS Form Approved (See accompanying instructions before completing this form) OhfB No. 158•R0144 PART I -GENERAL I. GRANTEE 2. GRANT NUMBER City of Fayetteville, Arkansas C-050366-11-0 3. NAME OF CONTRACTOR OR SUBCONTRACTOR 4. DATE OF PROPOSAL McClelland Consulting Engineers, Inc. 11/26/84 5. ADDRESS OF CONTRACTOR OR SUBCONTRACTOR (include ZIP code) 6. TYPE OF SERVICE TO BE FURNISHED 1810 N. -College Avenue Subcontract Engineering P. O. Box 1229 Services Fayetteville, Arkansas 72701 PART II -COST SUMMARY ESTI- HOURLY ESTIMATED TOTALS 7. DIRECT LABOR (Specify tabor categories) MATED HOURS RATE COST 7.659 All Labor - 1984 - See Detail 1985 -r:A: ., \. 1986 DIRECT LABOR TOTAL: ; " �^.•�-•'•I' 'hc$ 37,581 ESTIMATED B. INDIRECT COSTS (Specify indirect cost pools) RATE a = BASE COST - Total Overhead (110O S S 4l34fl INDIRECT COSTS TOTAL: � - 4y ''"- -..: $ 41r340 •' 9. OTHER DIRECT COSTS See Detail •. .• ESTIMATED ' V. B. TRAVEL COST �' -e.� •J .. (1) TRANSPORTATION .1 - :_�, ::r.. -. 1. '' •. (2) PER DIEM b � '-. �.. .•�1' .. , .- TRAVEL SUBTOTAL: X" t-' •- S :. :-• , ESTIMATED b. EQUIPMENT. MATERIALS, SUPPLIES (Specify categories) On COST COST . {: S S . EQUIPMENT SUBTOTAL: ESTIMATED C. SUBCONTRACTS COST I. : Plant Mechanical and Electrical Modifications $ 5.93 SUBCONTRACTS SUBTOTAL: I . - - . p•' +W"` -"•1�,'.;` to '1 `i"y'. ESTIMATED d. OTHER (Specify categories) COST +'ti�•+x °" r.«y S ;�... ---------------------------- Adjusted3T�.^ E enses OTHER SUBTOTAL -,,.-S e.' OTHER DIRECT COSTS TOTAL: — S 95 594 o. TOTAL ESTIMATED COST 5 13 227 11. PROFIT 108 821 \, TnTAI PRlrp PAGE 1 OF 5 EPA Form 5700.41 (2.76) 111:2440 FEDERAL REGULATIONS Labor regulations (29 CFR Part 3). This Act provides that each contractor or subcontractor shall be prohibited from inducing, by any means, any person employed in the construction, completion, or repair of public work, to give up any part of the compensation to which he is otherwise entitled. The recipient shall report all suspected or reported violations to EPA. § 33.1020 Minimum wage clause. When required by the EPA assistance program legislation. all construction (as defined by the Secretary of Labor) subagreements in excess of 52.000 awarded by recipients and any lower tier shall include a provision for compliance with the Davis -Bacon Act (40 U.S.C. 276a to a-7) as supplemented by Department of Labor regulations (29 CFR Part 5). Under this Act contractors are required to pay wages to laborers and mechanics at a rate not less than the minimum wages specified in a wage determination made by the Secretary of Labor. In addition, contractors shall be required to pay wages not less often than once a week. The recipient shall place a copy of the current prevailing wage determination issued by the Department of Labor in each solicitation and the award of a subagreement shall be conditioned upon the acceptance of the wage determination. The recipient shall report all suspected or reported violations to EPA. § 33.1021 Work hours and safety standards clause. All subagreements in excess of 52.000 for construction contracts (as defined by the Secretary of Labor) and in excess of $2.500 for other subagreements which involve the employment of mechanics or laborers shall include a provision for compliance with section 103 and 107 of the Contract Work Hours and Safety Standards Act (40 U.S.C. 327-330) as supplemented by Department of Labor regulations (29 CFR Part 5). Under section 103 of the Act, each contractor shall be required to compute the wages of every mechanic and laborer on the basis of a standard workday of 8 hours and a standard workweek of 40 hours. Work in excess of the standard workday or workweek is permissible provided that the worker is compensated at a rate of not less than one and one half times the basic rate of pay for all hours worked in excess of 0 hours in any calendar day or 40 hours in the workweek. Section 107 of the Act is applicable to construction work and provides that no laborer or mechanic shall be required to work in surroundings or under working conditions which are unsanitary. hazardous, or dangerous to his health and safety as determined under construction, safety, and health standards promulgated by the Secretary of Labor. These requirements do not apply to the purchases of supplies or materials or articles ordinarily available on the open market, or contracts for transportation or tramsmission of intelligence. § 33.1022 Patents, data, and copyrights clause. Subagreements shall include notice of EPA requirements and regulations pertaining to reporting and patent rights under any subagreement involving research, developmental, experimental or demonstration work with respect to any'discovery or invention which arises or is developed in the course of or under such subagreement and of EPA requirements and regulations pertaining to copyrights and rights in data contained in 40 CFR Part 30. § 33.1023 Violating facilities clause. Subagreements in excess of S100.000 shall contain a provision which requires contractor compliance with all applicable standards, orders, or requirements issued under section 306 of the Clean Air Act (42 U.S.C. 1857(h)). section 508 of the Clean Water Act (33 U.S.C. 1368), Executive Order 11738, and EPA regulations (40 CFR Part 15) which prohibit the awarding of nonexempt Federal contracts. grants. or loans to facilities included on the EPA List of Violating Facilities. The provision shall require contractors to report violations to the EPA. § 33.1024 Energy efficiency clause. Subagreements shall follow mandatory standards and policies on energy efficiency which are contained in the State energy conservation plan issued in compliance with the Energy Policy and Conservation Act (Pub. L. 94- 163). § 33.1030 Model subagreement clauses. (a) Recipients must include, when appropriate, the following fourteen clauses or their equivalent in each subagreement. (b) Recipients may substitute other terms for "recipient" and "contractor" in their subagreements. 1. Supersession The recipient and the contractor agree that this and other appropriate clauses in 40 CFR 33.1030 or their equivalent apply to the EPA grant -eligible work to be performed under this subagreement and that these clauses supersede any conflicting provisions of this subagreement. Environment Reporter 2. Privity of Subagreement This subagreement is expected to be funded in part with funds from the U.S. Environmental Protection Agency. Neither the United States nor any of its departments, agencies, or employees is or will be a party to this subagreement or any lower tier subagreement. This subagreement is to be subject to regulation4 contained in 40 CFR Part 33 in effect on the date of the assistance award for this project. 3. Changes (a) This clause in paragraph (al applies only to subagreements for construction. (1) The recipient may. at any time, without notice to any surety, by written order designated or indicated to be a change order, make any change in the work within the general scope of the subagreement, including but not limited to changes: (i) In the specifications (including drawings and designs); (iiHn the time, method. or manner of performance of the work: (iii) In the recipient -furnished facilities. equipment, materials. services. or site: or (iv) Directing acceleration in the performance of the work. (2) A chance order shall also be any other written or oral order (including direction, instruction, interpretation or determination) from the recipient, which causes any change, provided the contractor gives the recipient written notice stating the date. circumstances, and source of the order and that the contractor regards the order as a change order. (3) Except as provided in this clause, no order, statement, or conduct of the recipient shall be treated as a change under this clause or entitle the contractor to an equitable adjustment. (4) If any change under this clause causes an increase or decrease in the contractor's cost or the time required to perform any part of the work under this contract, whether or not changed by any order, an equitable adjustment shall be made and the subagreement modified in writing and, except for claims based on defective specifications, no claim for any change under paragraph (a)(2) above shall be allowed for any costs incurred more than 20 days before the contractor gives written notice as required in paragraph [a)(2). In the case of defective specifications for which the recipient is responsible. the equitable adjustment shall include any increased cost reasonably . incurred by the contractor in attempting to comply with those defective specifications. (5) If the contractor intends to assert a claim for an equitable adjustment under this clause, he must. within 30 days after receipt of a written change order under paragraph (1) of this change clause or the furnishing of a written notice under paragraph (2) of this clause, submit -to the recipient a written statement setting forth the general nature and monetary extent of such claim. The recipient may extend the 30 -day period. The statement of claim may be included in the notice under paragraph (2) of this change clause. (61 No claim by the Contractor for an equitable adjustment shall be allowed if (Sec. 33.1030(b)] 52 5-676 111:2441 GRANTS r made after final payment under this subagreement. (hi The clause in this ocragroph applies only to subagreements for services. (1) The recipient may, at any time, by written order, make changes within the general scope of this agreement in the services or work to be performed. If such changes cause an increase or decrease in the contractors cost or time required to perform any services under this agreement. whether or not changed byanv order, an equitable adjustment shall be made and this agreement shall be modified in wasting. The contractor must assert any claim for adjustment under this clause in writing within 30 days from the date of receipt by the contractor of the notification of change unless the recipient grants additional time before the dale of final payment. (2) No services for which an additional compensation will be charged by the contractor shall be furnished without the written authorization of the recipient. (r/ This r:ruse in pc: cgrcph Ic) applies orly to subacreements :br sdpplies. (1) The recipient may at any time, by a written order. and without notice to the sureties. make changes. withal the general scope of this subagreement. in any one or more of the followutg: fi) Drawings. designs. or speeificalions. where the supplies to be furnished are to be specially manufactured for the recipient: (ii) method of shipment or packing; and (iii) place of delivery. (2) If any change causes an increase or decrease in the cost or the time required to perform any part of the work under this subagreement. whether or not changed by any such order, an equitable adjustment shall be made in the subagreement price or delivery schedule. or both, and the subagreement shall be modified in writing. Any claim by the contractor for adjustment under this clause must be asserted within 30 days from the date of receipt by the contractor of the notification of change. If the recipient decides that the facts justify such action, the recipient may receive and act upon any such claim asserted at any time before final payment under this subagreement. Where the cast of property made obsolete or excess as a result of a change is included in the contractor's claim for adjustment. the recipient shall have the right to prescribe the manner of disposition of such property. Nothing in this clause shall excuse the contractor from proceeding with the subagreement as changed. 4. Differing Site Conditions (This clause is acplicable only to construction suhacrc ments.l (a) The contractor snail promptly, and before such conditions are disturbed, notify the recipient in writing of: (1) subsurface or latent phvsicad conditions at the site differing matenaily from those indicated in this suimgreement. or (2) unknown physical conditions at the site. of an unusual nature. differing materially fron those ordinarily encountered and generally recovmzed as inhering in work of the character provided for in this suhagreement. The recipient shall promptly investigate the conditions, and if it finds that conditions materially differ and will cause an increase or decrease in the contractor's cost or the time required to perform any part of the work under this subagreement. whether or not changed as a result of such conditions, an equitable adjustment shall be made and the subagreement modified in writing. (b) No claim of the contractor under this clause shall be ailuwed unless the contractor has given the notice required in paragraph (a) of this clause. However, the recipient may extend the time prescribed in paragraph (a). (c) No claim by the contractor for an equitable adjustment shall be allowed if asserted after final payment under this subagreement. 5. Suspension of Work (This clause is applicable only to construction subagreements.) (a) The recipient may order the contractor in writing to suspend. delay. Cr interrupt all or any part of the work for such period of time as the recipient may determine to be appropriate for the convenience of the recipient. WI If the performance of all or any part of the work is suspended, deiaved, or interrupted for an unreasorable period of time by an act 01 the recipient in administration of this subagreement. or by the recipient's failure to act within the time d specified in this subagreement for no time is specified. within a reasonable rimel, an adjustment shall be made for any increase in the cost of performance of this subagreement (excluding profit) necessarily caused by such unreasonable suspension, delay. or interruption and the contract modified in writing. However, no adjustment shall be made under this clause for any suspension, delay. or interruption to the extent (1) that performance would have been so suspended, delayed, or interrupted by any other cause. including the fault or negligence of the contractor or (2) for which an equitable adjustment is provided for or excluded under any other provision of this subagreement. (c) No claim under this clause shall be .allowed (1) for any costs incurred more than 20 days before the contractor notified the recipient in writing of the act or failure to act involved (this requirement does not apply to a claim resulting from a suspension order). and (2) unless the claim, in an amount stated. is asserted in writing as soon as practicable after the termination of such suspension. delay, or interruption, but not later than the date of final payment under the subagreement. 11-25-83 (b) This subagreement may be terminated in whole or in part in writing by the recipient for its convenience, provided that the contractor is given (1) not less than ten 110) calendar dayswritten notice (delivered by certified mail, return receipt requested) of intent to terminate and (2) an opportunity for consultation with the terminating party prior to termination. (cl If termination for default is efferled by the recipient. an equitable adiustment in the price provided for In this subagreement shall be made, but (1) no amount shall be allowed for anticipated profit on unperformed services or other work. and (2) any payment due to the contractor at the time of termination may be adjusted to cover any additional costs to the recipient because of the contractor's default. If termination for default is effected by the contractor, or if termination for convenience is effected by the recipient. the equitable adjustment shall include a reasonable profit for services or other work performed. The equitable adjustment for ary termination shall provide fur payment to the contractor for services rendered and expenses incurred prior to the termination. in addition to termination settlement costs reasonably incurred by the contractor relating to commitments which had become firm prior to the termination. (d) Upon receipt of a termination action pursuant to paragraphs (a) or (b) above, the contractor shall fl) promptly discontinue all services affected (unless the notice directs otherwisel, and (2) deliver or otherwise make available to the recipient all data, drawings, specifications. reports. estimates, summaries. and such other information and materials as may have been accumulated by the contractor in performing this subagreement. whether completed or in process. (el Upon termination under paragraphs (a) or (b) above, the recipient may take over the work and may award another party of subagreement to complete the work under this subagreement. (I) If, after termination for failure of the contractor to fulfill contractual obligations. it is determined that the contractor had not failed to fulfill contractual obligations, the termination shall be deemed to have been for the convenience of the recipient. In such . event, adjustment of the price provided for in this subagreement shall be made as provided in paragraph (c) of this clause. 6. Termination (a) This subagreement may be terminated in whole or in part in writing by either party in the event of substantial failure by the other party to fulfill its obligations under this subaereeement through no fault of the terminating party, provided that no termination may be ctfec:ed unless the other party Is given 11) not less than ten 1101 calendar days' written notice Idolivered by eertl tied ma, I. return receipt requested) 0f intent to terminate and 121 an opportunity for consultation with the t,rmina t ing party prior to termination. Published by THE BUREAU OF NATIONAL AFFAIRS INC.. Washington, D.C. 20037 7. Remedies Except as may be otherwise provided in this subagreement. all claims, counter -claims. disputes. and other matters in question between the recipient and the contractor arising nut of or relating to this subagreement or the breach thereof will be decided by arbitration if the parties mutually agree. or in a court of competent jurisdiction within the State in which the recipient -is located. a. Price Reduction for Defective Cost or Pricing Data Nnte.—This clause is applicable to (IJ any subreureement negotiated between the recipeent and its contractor in excess of $500.000: (21 negotiated subocreement amendments or chance orders in excess of 5500.000 or 10 percent of the subagreement (Sec. 33.1030(b)) 53 111:2442 FEDERAL REGULATIONS O whrc;sever is less. affectin, the price of o forinully advertised. comp.venr it, mever'd,J. lived pricy: subagreement: pr 1,11 uiiv Lnvor tier seboereenree:: or punch,.::r .r'rirr Cl ea cess of ., .30.000 or 10 percent u: the ussiatanee agret•mentwh:rhe:-pr rs under a subugreernent other than a torniaily advertised. compet iiivrly ewurded fixed price subagreement. This clause is nut applicable for subogreements to the extent that they are award x/on the basis of effective price competition. The contractor and subcontractor, where appropriate. warrant that cost and pricing data submitted for evaluation with respect to negotiation of prices for negotiated subagreements. lower tier subagreements. and change orders is based on current. accurate, and complete data sunported by their books and records, lithe recipient or EPA determines that any price (including profit) negotiated in connection with this subagreement. any lower tier subagreement. or any amendment thereunder was increased by any significant sums because the data provided was incomplete.. inaccurate. or not current at the time of submission, then such price or cost or profit shall be reduced accordingly: and the subaereement shall be modified in writing to reflect such action. Nole.—Since the subagreemem is subject to reducton under this clause by reason of defective cost or pacing data submated in connection with /0 wet tier subogreements, the contractor may wish to include a clause fn each lower tier subagreement requiring the lower tier subcontractor to appropriately indemnify the contractor. It is also expected that any lower tier subcontractor subject to such indemnification will genemll v require substantially smnfor indemnification for defective cost or pricing data required :o be submitted by lower tier contractors. 9. Audit: Access to Records (a) The contractor shall maintain books, records, documents, and other evidence directly pertinent to performance on EPA grant work under this subagreement in accordance with generally accepted accuunhinn principles and practices consistently applied, and 40 CFR Part 30, in effect on the date of execution of this subagreement. The contractor shall also maintain the financial information and data used by the contractor in the preparation or support of the cost submission required under 40 CFR 33.290 for any negotiated subagreement or change order and a copy of the cost summary submitted to the recipient. The United States Environmental Protection Agency. the Comptroller General of he United States the United States Department of Lubor. recipient, and Ithe State] or any of their authorized representatives shall have access to all such books, records, documents. and other evidence for the purpose of inspection, audit and copying during normal business hours. The contractor will provide proper facilities for such access and inspection. (b) If this is a formally advertised. competitively awarded. fixed price subaereement, the contractor agrees to rnake paragraphs ial through Ifl of this clause applicable to all negotiated change orders and subaereement amendments aibrtinq the subagreement price. In the case of all other Types at prime subagreements, the contractor agrees to include paragraphs jai through ([) of this clause in all his subagreuments in excess of 510,ut10 and all lower tier subagreements in excess of SIU,000 and to make paragraphs (al through I1) of this clause applicable to all change orders directly related to project performance. (c) Audits conducted under this provision shall be an accordance with generally accepted auditing standards and established procedures and guidelines of the reviewing or audit agency(ies). Id) The contractor agrees to disclose all information and reports resulting from access to records under paragraphs (a) and Ibl of this clause, to any of the agencies referred to in paragraph (a). (e) Records under paragraphs (a) and (b) above, shall be maintained and made available during performance on EPA assisted work under this subagreement and until three years from the date of final EPA payment for the project. In addition, those records which rela!e to any controversy arising under an EPA assistance agreement. to litigation, to the settlement of claims arising out of such performance, or to costs or items to which an audit exception has been taken, shall be maintained and made available until three years after the date of resolution of such appeal, litigation, claim. or exception. If] This right of access clause (with respect to financial recordsl applies to: (1) Negotiated prime subagreements. (2) Negotiated change orders or subagreement amendments in excess of 510.000 affecting the price of any formally advertised, competitively awarded. fixed price subagreement. and (3) Suhagreements or purchase orders under any subagreement other than a formally advertised, competitively awarded. fixed price subagreement. However, this right of access does not apply to a prime subagreement, lower tier subagreement. or purchase order awarded after effective price competition. except: it) With respect to records pertaining directly To subagreement performance. (excluding any financial records of The contractor.) (ii) If there is any indication that fraud, gross abuse, or corrupt practices may be involved or (iiil If the subagreement is terminated for default or for convenience. 10. Covenant Against Contingent Fees The contractor warrants that no person or selling agency has been employed or retained to solicit or secure this subagreement upon an agreement or understanding for a commission, percentage. brokerage. or contngint fee, excepting bona fide employe: s or bona fide established commercial or sellinq agencies maintained by The contractor for the purpose of securing business. For breach or violation of this warranty the recipient shall have the right to annul This agreement without liability or in its discretion to deduct from the contract price or consideration, or otherwise recover, the Environment Reporter full amount of such commission. percentage, brokrrag#!. or eontingtant fee. 1I. Gratuities (a) lithe recipient finds after a notice and hearing that the contractor, or any of the contractor's agents or representatives. offered or gave gratuities (in the form of entertainment, Rifts, or otherwise). to any official, employee. or agent of the recipient. the State. or EPA in an attempt to secure a subagreement or favorable treatment in awarding. amending, or making any determinations related to the performance of this agreement, the recipient riay. by written notice to the contractor, terminate this agreement. The recipient may also pursue other rights and remedies that the law or this agreement provides. However, the existence of the facts on which the recipient bases such Findings shall be in issue and may be reviewed in proceedings under the Remedies clause of this agreement. (b) In the event this subagreement is terminated as provided in paragraph (a) the recipient may pursue the same remedies against the contractor as it could pursue in the event of a breach of the subaereement by the contractor, and (2) as a penalty, in additiop to any other damages to which it may be entitled by law, to exempiary damages in an amount (as determined by the recipient) which shall be not less than three nor more than ten times the costs the contractor incurs in providing any such gratuities to any such officer or employee. 12. Buy American IThis clause applies to subagreements awarded under 40 CFR Part 35. Subparts E and 1.) In accordance with section 215 of the Clean water Act (33 USC 1251 et. seq.) and implementing EPA regulations and guidelines. the contractor agrees that preference will be given to domestic construction material by the contractor, subcontractors. materialmen, and suppliers in the performance of this subagreement. 13. Responsibility of the Contractor (a] This clause in paragraph (a) applies to :ill subagreements for services. (1) The contractor is responsible for the professional quality, technical accuracy, timely completion, and the coordination of all designs. drawings, specifications, reports. and other services furnished by the contractor under this agreement. The contractor shall, without additional compensation, correct or revise any errors, omissions, or other deficiencies in his designs, drawings, specifications, reports. and other services. (2) The contractor shall perform the professional services necessary to accomplish the work required to be performed under this agreement. in accordance with this agreement and applicable EPA requirements in effect on the date of execution of the assistance agreement for this project. (3) The owner's or EPA's approval of drawings, designs, specifications, reports. and incidental work or materials furnished hereunder shall not in any way relieve the [Sec. 33.1030(b)1 5e. EPA GRANTS S-676 111:2443 C contractor of responsibility for the technical adeouary of his work. Neither the owner's nor h:P,\'s review, approval. acceptance. or payment fur any of the services shalt be construed as a waiver of any rights under this agreement or of any cause of action arising out of the performance of this agreement. (41 The contractor shall be and shall remain liable. In accordance with applicable law, for all damages to the owner or EPA caused by the contractor's negligent performance of any of the services furnished under this agreement. except for errors, omissions or other deficiencies to the extent attributable to the owner, owner -furnished data, or tiny third party. The contractor shall not be responsible for any time delays in the protect caused by circumstances beyond the contractor's control. (5) The contractor a obligations under this clause are in addition to the contractor's other express or implied warranties under this agreement or State law and in no way diminish any other rights that the owner may have against the contractor for faulty materials, equipment, or work. (bl The clause in paragraph fb) applies only to subagrmements tar construction. (1) The contractor agrees to perform all work under this agreement in accordance with this agreements designs, drawings, and specifications. (21 The contractor warrants and guarantees for a period of one (11 year from the date of substantial completion of the system that the completed system is free from ail defects due to fcoliv materials, equipment or workmanship; and the contractor shall promptly make whatever adjustments or corrections necessary to cure such defects. including repairs of any damage to other parts of the system resulting from such defects. The owner shall give notice to the contractor of observed defects with reasonable promptness. In the event that the contractor fails to make adjustments, repairs. corrections or other work that may be made necessary by such defect, the owner may do so and charge the contractor the cost incurred. The performance bond shall remain in full force and effect through the guarantee period. 13) The contractor's obligations under this clause are in addition to the contractor's other express 'Jr implied warranties under this agreement or State law and in no way diminish any other rights that the owner may have auamst the contractor for faulty malernds. equipment. or work. 14. final Payment Upon satisfactory completion of the work performed under this agreement, as a condition before final payment under this agreement. or as a termination settlement under this agreement, the contractor shall execute and deliver to the owner a release of :dl claims against the owner arising under or by virtue of this agreement, except claims which are specifically exempted by the contractor to be set forth therein. Unless otherwise provided in this agreement or by State law or otherwise expressly agreed to by the parties to this agreement, final payment under this agreement or settlement upon termination of this agreement shall nut constitute a waiver of the owner's claims against the contractor or his sureties under this agreement or applicable performance and payment bonds. Subpart G —Protests § 33.1105 Applicability and scope of this subpart. (a) This subpart sets forth the administrative process that EPA will use for the rapid resolution of protest appeals filed with the award official. (b) A protest is a written complaint concerning the award of a recipients subagreement filed with the recipient by a party with a direct financial interest adversely affected by a recipients procurement action. (c) A protest appeal is a complaint filed with the award official regarding the recipient's determination of protest. § 33.1110 Limitations on protest appeals. (a) The award official shall not accept a protest appeal from a recipient's determination of protest until the protester has exhausted all administrative remedies at the recipient level. (b) A protest appeal may only be filed with the award official for: (1) Issues arising under the procurement provisions of this Part: (2) Alleged violations of State or local law or ordinances and when the award official determines that there is a contravening Federal requirement: (3) Provisions of Federal regulations applicable to direct Federal contracts, if such provisions are explicitly referred to or incorporated in this Part: (4) Basic project desinn determinations which clearly relate to questions of source selection or application of restrictive specifications: or (5) Award of lower tier _ subaereemrnts: (i) If the recipient mandated the award to a particular entity; or (ii) If it were based on a violation of the requirements in § 33.295 "Lower tier subagreements." § 33.1115 General requirements. (a) Any party with an adversely affected direct financial interest may file a written protest appeal with the award official in accordance with this subpart. (b) The recipient is responsible for the prompt initial determination of the protest. (c) The award official may summarily dismiss an appeal without proceedings under this subpart, if the protest or appeal is untimely or entirely addresses issues which are beyond the scope of this subpart. or the protester fails to comply with the intent of the procedural requirements of this subpart. (d) The award official may summarily deny a protest appeal. without proceedings under this subpart, if. after considering the facts in a light must favorable to the protester. the award official believes that the protest lacks merit. § 33.1120 Filing requirements for protest appeals. (a) A protest appeal to the award official must be_in writing and must adequately state the basis fur :he proti-st appeal. Appeals must be received by the award official within one week after the complaining party has received the recipient's determination of protest. If the last day falls on a Saturday. Sunday or holiday. the last day to submit a request shall be the next working day. A copy of the recipient's determination of protest and other documentation in support of the appeal shall he transmitted with the appeal. (b) The award official will dismiss as untimely any protest appeals based upon alb,ged improprieties in the solicitation which were apparent hefure [Sec. 33.1120(b)] 11-25-83 Published by THE BUREAU OF NATIONAL AFFAIRS INC., Washmglon. D.C. 20037 . QUALITY. ASSURANCE PLAN for PILOT PLANT STUDY ADVANCED. WASTEWATER TREATMENT PLANT FAYETTEVILLE, ARKANSAS Prepared by CH2M HILL AND McCLELLAND CONSULTING ENGINEERS, INC. APPROVALS: CH2M HILL PROJECT MANAGER PROJECT QA OFFICIAL ESCOMLAB QA OFFICIAL PROJECT COORDINATOR, ADPC&E QUALITY CONTROL OFFICER, ADPC&E DATE DATE DATE DATE DATE TABLE OF CONTENTS SECTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 PROJECT DESCRIPTION 1-1 PROJECT ORGANIZATION AND RESPONSIBILITY 1-2 QUALITY ASSURANCE OBJECTIVES IN TERMS 1-4 OF PRECISION, ACCURACY COMPLETENESS AND COMPARABILITY SAMPLING PROCEDURES 1-4 CHAIN OF CUSTODY 1-4 CALIBRATION PROCEDURES 1-8 ANALYTICAL PROCEDURES 1-2 DATA REDUCTION, VALIDATION AND REPORTING 1-2 INTERNAL QUALITY CONTROL CHECKS 1-7 PERFORMANCE AND SYSTEM AUDITS 1 PREVENTIVE MAINTENANCE PROCEDURES 1-2 PROCEDURES TO ASSESS DATA PRECISION AND 1 ACCURACY CORRECTIVE ACTION 1 QUALITY ASSURANCE REPORTS 1 Section No. 1 Revision No. Date Page 1 of 1 SECTION 1. PROJECT DESCRIPTION The proposed project consists of a pilot plant program for the Fayetteville, Arkansas, Wastewater Treatment Plant (WWTP). The Study will determine the workability of the proposed biological nutrient removal process to meet the City of Fayetteville's proposed effluent limitations of 5 mg/l BOD, 5 mg/l TSS, 2 mg/l Ammonia Nitrogen, and 1 mg/l total phosphorus. The study will entail wastewater and sludge sampling and analysis from a trailer mounted pilot unit. Parameters to be monitored include: Temperature Dissolved Oxygen pH BOO (5 -day) - Total BOD (5 -day) - Soluble - Total Carbonoceous Suspended Solids Kjeldahl Nitrogen Nitrate Nitrogen Alkalinity - Total Anmionia Nitrogen Total Phosphorus Ortho Phosphorus Mixed Liquor Volatile Suspended Solids Mixed Liquor Total Suspended Solids Volatile Suspended Solids Sludge Volume Index In addition to the sampling and analysis, flows will be measured at selected points in the pilot treatment process. Section No. 2 Revision No. Date TT Page 1 of 2 SECTION 2. PROJECT ORGANIZATION AND RESPONSIBILITY An overview of the responsibility of each team member is presented below. A chart depicting the project organization and line of authority relevant to the Quality Assurance Program is presented in Figure 2.1. CH2M HILL CH2M Hill will have specific responsibility for quality assurance in the gathering of all field data and the proper collection, preservation, and transport of samples to the laboratory. ESCOMLAB ESCOMLAB will provide all laboratory analyses not completed on -site and will be responsible for quality assurance in this area. INDEPENDENT CONSULTANT The Independent Consultant will be responsible to review the Quality Assurance Plan before data gathering is initiated and to periodically review and evaluate data to determine conformance with the objectives of the Plan. EPA/ ADPC&E CITY OF FAYETTEVILLE CF -12M HILL INDEPENDENT ESCOMLAB CONSULTANT Sampling I Field (Laboratory Analyses Analyses FIGURE 2.1 PROJECT ORGANIZATION CHART Section No. 3 Revision No. Date Page 1 of 4 SECTION 3. QUALITY ASSURANCE OBJECTIVES IN TERMS OF PRECISION ACCURACY, COMPLETENESS, REPRESENTATIVENESS AND COMPARABILITY Representativeness The project Work Plan provides the sampling locations and frequencies. All sampling sites have been selected on the basis of being those necessary to obtain representative samples and to obtain necessary data for process control and performance evaluation. Comparability All analytical procedures used are listed in Guidelines Establishing Test Procedures for the Analysis of Pollutants; Proposed Regulations, 40 CFR, Part 136, Monday, December 3, 1979. All data is reported in units required by STORET. Precision The precision of all analysis will be documented by the analysis of duplicate samples. All field personnel must take at least one set of duplicate samples with each group of samples taken. The frequency of duplicate samples should be approximately one in ten samples. The control limits for precision will be determined from past sets of duplicate data. Data judged to be out of control will be discarded before calculations are made. A series of control limits will be determined for different concentration ranges for each parameter. The control limits will be based on the arithmetic mean of the ranges, R, for a concentration range. The range R for duplicate analyses is equal to the difference between them. The upper control limit for each concentration range will be calculated from the Shewhart Factor D4 for duplicate analyses of 3.27 and the mean range. UCL = 3.27 R The upper control limit will be rounded to the appropriate units for each concentration range. When duplicate values are in different concentration ranges, the appropriate concentration range will be determined from the arithmetic mean of the values. Section No. 3 Revision No. Date Page 2 of The analysis will be in control when the range for the duplicates is less than or equal to the upper control limit. When any difference between duplicate analyses exceeds the upper control limit, the analyses must be stopped until the problem is identified and resolved. After resolution, the problem and its solution must be documented and all analyses since the last -in control check must be repeated or invalidated. The results of duplicate analyses must be recorded on the duplicate sample worksheet and the values plotted on a control chart. Accuracy The accuracy of all analyses will be assured by the analysis of spiked samples. The spiked samples will be prepared by adding a known amount to an aliquot of the duplicate sample taken by the field personnel. The frequency of spiked sample analyses should be approximately one in every ten samples. Accuracy control limits and charts will be maintained for each parameter. The control limits will be developed from actual data and will be based upon the percent recovery of the spike. The percent recovery P in natural water spikes is defined as: P = 100 Final concentration - Initial concentration Spike The initial concentration is the average of the two duplicate values. The average percent recovery for each parameter must be calculated from a large number of spiked samples which have been judged to be in control using: - N '' D. P = i:1 N Section No. 3 Revision No. Date Page 3 of The standard deviation for percent recovery must be calculated using: N N 2 S = P.2 - (E pi) IN p i=1 1 i=1 N-1 The upper control limit is defined as: UCL = P + 3 Sp and the lower control limit is defined as: LCL = P - 3S The data used to prepare the control chart should be checked to be sure that none of the values exceeds the new control limits. To check for proper distribution, at least 50% of the data should fall within the interval: P ± Sp The analysis will be considered out -of -control if either of the following two conditions applies: a. Any point beyond the control limits b. Seven successive points on the same side of the value p of the central line. Precision, accuracy and completeness objectives are presented in Table 3.1. N W H O U W 7 O N N W a W I - W J 0 - en O U W J p a C Q Q H } U Q U U Q w a O I- '/, C) U W 0 N N W W W0 b 2 0 O O 0 O O O O O O 0 0 O O O 0 O 0 O O O 11 I 1 1 1 I 1 I J 00 Ol Ol OD OI OI OI OI OI OI OI OI O_ _ U ..__.._ . } --- -.— o 84 SE 32 SE d@ oe oR A@ 22 3E 82 d•2 N Q OO.-i OOO OOO OOO N .--1 - .-+ '-I .--1 rl - rl rl rl II 1 I 1 i +1 I + +I +I + +I +I + +I +I + +I +I U Q N O I• -I . 2f 333-4 d3 d2 3E N 'CS 1OO l0 N O C) O rl.-1 OOO OOO O� OO O O O O O C) O O O 1OO1O N O N N N N Y Ql N rl CF rl .--I lM- O N .-+ I .-- M .--1 - N N r1 N r1 O U N W - +I +I ti +I +I +I +I tl +I +I +I +I tl +I +I +I +I tl +1 +1 +1 d N C O •r Y a N O O N O N O N N O O M O O O Y F- OON O,-i t-- O.--i O O O OO OO C Q .--1 r1 N N OOO 0) IZ r N rI M U H 11 1 II 1 1 II II I I 1 C Z C O ii I 1 O 1 LI-I O1O O ti O M O O rl O U U O1O O N O N, --I . . N O Or -it --I a . . . . . . Or -1 N NO O CC O .--I Ot1 .--I 0 L 1a 5- .4-) F— •r U U C C C C S. O O Y O •r a N O Y E C N N O ci)> r > LUC 10 C Y C 7 •r J^ Y S. ^ 0 Or. O 5-O i rp C7 in U >) t a o0 Y L N no O ^ O i X S. Q v•r QY OC C 0^ Y O^ 0) 0) C' Y N N N 0) N O OU 0 N i Y •r on O L O U •r U E O V 7 N LU4-'E W E N N i L G L •r G Y •O O a > O Y E F- Ol J •r (0 0) d r d L (6 ('J C S.- S...> S. tp O W Y • •C r 7 i = 7 5- (0Y Y rY L E f t0 E E O O C VI r to OO .- U Y U U OO 0)5- C i N V) tp L .O (Orr r LOU.) 41 NN d N Y 10 Ea4'')) E Y N Y I/1 Y VI •r O w r N r E L Q •r Ur r E Z 00 i Q O U] W O w x w •r W WE- 0- a '..-0 Q �. F- -aO v F- K- a'1 �. Ov p - F- v Section No. 4 Revision No. . Date Page 1 of 4 SECTION 4. SAMPLING PROCEDURES DETERMINATIONS AND SPECIFIC PROCEDURES Dissolved Oxygen Dissolved oxygen will be obtained using a calibrated dissolved oxygen meter. Meters will be calibrated following procedures described in Section 6. Winkler-Azide titrations will also be performed to further insure accuracy. Temperature Temperature will be determined using a calibrated dissolved oxygen meter. Temperature measurements will be cross-checked against a National Bureau of Standards approved thermometer. pH pH measurements will be conducted in the field as storage will deteriorate the accuracy of these tests. pH will be determined using a calibrated pH meter. Calibration procedures are described in Section 6. Mixed Liquor Total Suspended Solids MLTSS measurements will be made daily in the field using the procedure for Non -filtrable residue given in Section 7 - Analytical Procedures. Mixed Liquor Volatile Suspended Solids MLVSS measurements will be made daily in the field using the procedure for Volatile Non -filtrable residue given in Section 7 - Analytical Procedures. Sludge Volume Index Sludge volume index measurements will be made in the field using the procedure specified in Section 7 - Analytical Procedures. Section No. 4 Revision No. Date T'- Page 2 of CONTAINERS, PRESERVATION AND HOLDING TIMES Table 4.1 lists the parameters and their recommended sampling containers, their preservation times and procedures, and their maximum holding times. The table is -based- on EPA 40 CFR part 136, Guidelines Establishing Test Procedures for the Analysis of Pollutants, December 3, 1979. In general, all samples will be iced immediately following collection and transported to the laboratory within 1 hour. SAMPLE SIZE Adequate sample size is important to establish estimates of population parameters to a prescribed accuracy. Determining sample size requires an estimate of the allowable margin of error and the risk that the estimate will be in error by that amount or greater. Methods for determining the choice of sample size are based on the relationship between the standard error of a statistic and the size of the sample used to estimate it. If a sample is selected at random and if it is less than 10% of the population size, precision depends on the absolute size of the sample rather than sampling ratio. TAGS AND FIELD NOTES Specific field sampling routines will be deve will be distributed to all personnel involved effort. All sample containers will be fully insure proper handling during transport and sample label will be designed at the start contain the following information: 1. A unique sample number 2. Collection date and time 3. Sample location 4. Type of sample 5. Name of sampling technician loped and written. These in the sample collection and properly labeled to laboratory analysis. A of the project and will Additional items, such as the preservatives used and the analyses to be performed, will also be incorporated into the label as appropriate. All field records will be recorded into a permanent field notebook and will contain the following: Section No. 4 Revision No. Date Page 3 of 4 1. Unique sample or log number 2. Sample collection date and time 3. Source of sample (name and sample type) 4. Preservative(s) used 5. Analyses required 6. Results of field analyses 7. Weather, flow or other conditions that may affect results 8. Signature of field recorder Samples will be transported to the laboratory, preserved and within the time spans recommended by EPA (Table 4.1). N W -l-t F- CD C 0 J O 4) S I- I - CD CD Cl 0 J O 2 X cC C W F - Z O U T N N N N N Cl) N = S.->) >, ) >3 (a ro 4-' 00 00 0 0 0 to to to O to xx x x x 0 0 •'— x 0 W a (J t--i r100 N Co N N n a) 00 Co d N E C N 0 N 0 N N 2 x d n a a d r Y a) a) 0 Y a) Y Y Y U Y O N N n O N C) V) a) N U.) N C C Y N C N 0 0 S 0 2 a) N w 01-) '0 n w 00 a) t- a) 0 0 0 a) 0 0 0 o C N C 0 0 0 0 C 0 0 a V V •r - d V EC E S. E w w i 0 C) w a) n w i n w a) a) r Y r a) r r O o 0 0 X C) 0 r 0 0 0 C) 0 0 O 0 a) •r O a) 0 — 0 0 C) 0 0 U U DLL 0 U LL U U 0 U U it C1 CL 'CD CO d CL CL 0. 1 CL 0. (-/) N J w N N F - J w N N N w N r C/) N C7 ~ II a) CO O w C C C C N N C C C) al a) 0) a) o) O) 0) 0 a) 0 C 0 0 O i X 5.- '0 t a) Y Y O Y s a r a) r Y •�->3 0. N .0 S. Z C) +) i Z in 0 ' 7 T 'r Cl) 0 0 L i Y r (6 C > a) r a) .C d Y t0 .C O •r •r r Y r 5.-t0 a. C r o o O c C '0 0 o .r. Cl) "o O 1a N i•: I. L (0 to IF 0. r E Y N CtI , s Y Y C E 0 Cl)a) E r 2 •r. 5.. 0 0 a) O .n CL Q Q cm O d Z O F-' Z F- CO Y t0 Section No. 5 Revision No. Date Page 1 of SECTION 5. CHAIN OF CUSTODY The purpose of the chain of custody procedure is to demonstrate the reliability of evidence by creating an accurate written record of the possession of the sample from collection to possible introduction into evidence. This procedure will also insure that the samples are collected, transferred, stored, analyzed and destroyed only by authorizing personnel. CUSTODY A sample is in custody if it is in anyone of the following states: a) In actual physical possession b) In view, after being in physical possession c) In physical possession and locked up d) In a secure area, restricted to authorized personnel SAMPLE COLLECTION A. All samples must be tagged (see Figure 5.1) or labeled at the time of collection. The tag must contain as a minimum the following items; the location; the date and time taken; the name of the sample collector; analysis required; and any preservative used. A bound field notebook must be used. It must contain as a minimum the same information as the sample tag and any field measurements and other information necessary to re -construct the sample collection process. All entries should be signed and all field notebooks should be stored in a safe place. C. The sample collector is responsible for the care and custody of the samples until they are relinquished. The sample collector must provide the proper storage conditions and insure the delivery of the samples within the permitted holding times. The samples must be in his physical possession or in his view or stored in a locked place at all times. Section No. 5 Revision No. Date Page 2 of SAMPLE SHIPMENT AND TRANSFER OF CUSTODY A. When samples are shipped by common carrier, a bill of lading must be obtained. This bill of lading must be retained as part of the permanent chain of custody. B. Samples transferred to other personnel for delivery must be accompanied by a chain of custody record. For individual samples, this can consist of a relinquished by signature and a received by signature on the sample tag. For bulk transfer of a group of samples, a separate chain of custody record sheet may be used. This sheet must include the collector's signature, station number and location, date, and time of collection. The transferrer and transferree must sign, date, and time the record sheet. C. Samples must be delivered to authorized laboratory personnel and the transfer of custody recorded by signatures with the date and time of the person relinquishing and the person receiving the samples. D. The only persons authorized to receive samples in the laboratory shall be the laboratory supervisor and an alternate. LABORATORY CUSTODY A. All samples received in the laboratory shall be recorded in a laboratory log book with the sample description, date and time collected, name of person collecting sample, the date and time received, and the person receiving the sample. B. The person receiving the sample is responsible for distributing the samples to the laboratory personnel or storing the samples under the appropriate conditions. C. Laboratory personnel are responsible for the care and custody of a sample once it is handed to them and should be prepared to testify that the sample was in their possession and view or secured in the laboratory at all times. Section No. 5 Revision No. Date Page 3 of D. Once sample analyses are completed, the sample, with identifying documentation must be returned supervisor for secure storage. and unused portion of labels and other to the laboratory E. Samples should be destroyed only upon the order of the laboratory supervisor. Sample tags, like all laboratory records, must be retained for five years. a Relinquished by M Received by Analysis Required Preservative Used back Location Date Ti Sample No. Description Taken front FIGURE 5.1 CHANGE OF CUSTODY TAG It Section No. 6 Revision No. Date Page 1 of SECTION 6. CALIBRATION PROCEDURES All instruments and equipment will be calibrated according to the manufacturer's recommended procedures and the guidelines in the Handbook for Analytical Quality Control in Water and Wastewater Laboratories, EPA -600/4 - 79 - 019. In addition, the following specific procedures will be followed: All analytical balances will be checked each week with a set of weights. The reading of each weight should be performed as per instructions given in Figure 6.1. The reading of each weight should be recorded on the Quality Control Sheet, Figure 6.2. All pH meters will be calibrated immediately before use with two buffer solutions. For best accuracy, the two buffers should bracket the expected pH range of the samples. All buffers used must be standardized against standards of the National Bureau of Standards. The pH meter must be recalibrated after every four hours of use. All calibration readings are recorded on Quality Control Form in Figure 6-.3. C. All dissolved oxygen meters must be calibrated before each use by using air calibration and water calibration using water with a known oxygen concentration and water with zero dissolved oxygen. The meter must be turned on and warmed up for at least fifteen minutes before use. Water for calibration must be prepared by filling two B.0.D. bottles from well mixed water in B.O.D, dilution cylinder. The D.O. of one bottle is determined using the Winkler Azide method. The other bottle is used to calibrate the meter. This calibration must agree with the air calibration. The air calibration consists of placing the electrode into a bottle with a small amount of water in the bottom. The electrode must be in the air above the water. Read the temperature after it reaches equilibrium and determine the oxygen saturation at that temperature corrected for the altitude. 0. All thermometers will be checked against a thermometer certified by the National Bureau of Standards before being used and at least once annually. The check should be performed at least three temperature settings in the range of 4°C to 30°C, preferably at 4°, 15°, and 30°C. Section No. 6 Revision No. Date Page 2 of E. All spectrophotometers must be checked for proper wavelength and spectral transmittance quarterly as given in Figure 6.4. Results are recorded on Quality Control Form as seen in Figure 6.5. FIGURE 6.1 Instrumentation Calibration and Performances Instrument: Mettler H 33 single pan analytical balance Procedure: There are 3 quality control procedures for evaluating and maintaining the performance of an analytical balance. Use Class S weights. 1) Correct optical scale sensitivity as a function of load. a. Place a 100 mg. weight on the balance pan, set the weight control knob to 0.1 g, release the balance and set the zero point with the optical zero knob. b. With the balance released, slowly turn the weight control knob back to zero. The optical scale should come to rest exactly at 100 mg., arrest the balance, remove the top housing cover and adjust the sensitivity weight. c. Replace the cover and repeat steps "a" and "b". d. Place a 100 mg. and 100g. weights on the balance pan, set the weight control knobs to 100.1g, release the balance and set the zero point with the optical zero knob. e. With the balance released, slowly turn the weight control knobs to 100.0g. The optical scale should again come to rest exactly at 100 mg. If the scale does not come to 100± 0.1 mg for a four -place balance, repeat steps "a" -- If the balance still does not meet this specification, it should be serviced. 2) Reproducibility of balance -- loaded and unloaded. a. Adjust the sensitivity of the balance as described in Section 1. b. Release the beam of with the pan empty and zero the balance. Arrest the beam, add a 100 g weight to the pan, set the weight control knob to 100 g and release the pan. Record the weight. c. Arrest the beam, remove the weight from the pan, re -set the weight control knob to 0.0 g, release the beam and record the new zero reading. Do no re -adjust the balance zero. Record the values. d. Repeat steps "a" and "b" four or five times. Calculate the average and standard deviation of the zero and 100 g weight. The mean zero reading and standard deviation of the 100 g weight should not be greater than 0.1 mg or the balance needs servicing. 3) Internal consistency of the balance weights. a. Place a 50 g weight on the pan, dial 50.0 g on the weight control knobs, release the beam and record the reading. Arrest the beam. b. Now dial 49.9 g on the weight control knobs, release the beam, and again record the weight. c. Perform this exercise throughout the range 61' nterest, say at 10 and 100 g. The difference in weights should not be greater than ± 0.1 mg. If any difference is larger, the internal weights have corroded. Necessary frequency: Perform all the checks once a week until a pattern is established. The zero check should be performed before each use. FIGURE 6.2 Data Sheet for Instrumentation Calibration and Performance Instrument: Mettler H 33 single pan analytical balance Procedure: As per in -lab procedure manual for Instrumentation Quality Control Results: Reproducibility Check -- Weight of 100 g weight Zero Readi Mean zero reading: Standard deviation of the 100 g weight: Internal consistency check: Weight of 50 g weight Weight with dial at 49.9 Difference Comments and conclusions: Date: Analyst Time FIGURE 6.3 Data Sheet for Instrumentation Calibration and Performance t Instrument: [Orion 811 digital pH/mv meter Procedure: As per in lab manual for Instrumentation Quality Control Results: Readings before Standardization on specific buffer solution pH 4 buffer !volution pH 7 buffer solution pH 10 buffer solution Readings after individual buffer solution standardization pH 4 buffer solution pH 7 buffer solution pH 10 buffer solution Comments and1conclusions: Date: Analyst Time FIGURE 6.4 Instrumentation Calibration and Performance Instrument: Bausch & Lomb Spectronic 20 Spectrophotometer Procedure: Wavelength Calibration Check --Use 1/2" cuvettes 1. Prepare Cobalt Chloride Stock Solution: Place 22 g cobalt chloride in a 1 -liter volumetric flask. Dissolve and make to volume with 1% hydrochloric acid solution. 2. Set Wavelength Control to 500 nm. 3. Adjust Zero Control to zero, with sample compartment empty --Cover closed. 4. Insert distilled water, set at 100% T. 5. Insert Cobalt Chloride Stock Solution and read %T, and Record. 6. Repeat steps #3-5 at 505, 510, 515, and 520 nm. Record all %T. The instrument is in proper calibration when minimum transmittance occurs between 505 and 515 nm. Photometric Linearity Check -- 1. Dilute 2.0 g of CoC1.6 H20 to 100 ml in 0.3 N HC1. Measure the absorbance of this solution at 510 nm. Dilute an aliquot in half and measure the absorbance again. Repeat this procedure six more times. Record the absorbances. Plot the absorbance vs. cobalt concentration using linear graph paper. Measure the absorbance of cobalt solution using all of the sample cells. Set aside all cells with absorbances that do not agree with 1%. 2. Prepare stock solutions of potassium dischromate in perchloric acid and nickel sulfate in sulfuric acid at pH 2. Repeat the experiments in part at 350 and 670 nm, respectively. Stray light check -- 1. Prepare a solution of 0.16 g potassium chromate per liter in 0.05 N potassium hydroxide. 2. Set the Wavelength to 374 nm and measure the transmittance of the solution. Record the %T. The instrument's Specifications call for stray light of 0.5%. If it is greater, check for obvious light leaks. Stray light causes deviation from Beer's Law. Stray light of 0.5 and 5% causes a deviation of 2 and 15%, respectively, at an absorbance of one. Necessary frequency: Quarterly. Or after any servicing of instrument (replacing bulbs, etc.) FIGURE 6.5 Data Sheet of Instrumentation Calibration and Performance Instrument: Bausch & Lomb Spectronic 20 Spectrophometer Procedure: As per in -lab procedure manual for Instrumentation Quality Control Results: Wavelength Calibration Check -- Wavelength (nm) %T 500 _ 505 _ 510 _ 505 _ 520 Photometric Linearity Check -- Cobalt Solution Concentration Absorbance no dilution 1:2 1:4 1:8 1:16 1:32 1:64 1:128 assium dichromate Concentration Absorbance no dilution 1:2 1:4 1:8 1:16 1:32 1:64 1:128 FIGURE 6.5 (Cont'd.) Nickel Sulfate Concentration Absorbance no dilution 1:2 1:4 1:8 1:16 1:32 1:64 1:128 Note: See accompanying graphs Stray Light Check -- Observed Data: %T 374nm Comments and Conclusions: Date: Analyst Time e Section No. 7 Revision No. Date T- Page 1 of 2 SECTION 7. ANALYTICAL PROCEDURES All analytical procedures used must be referenced in Guidelines Establishing Test Procedures for the Analysis of Pollutants; Proposed Regulations 40 CFR, Part 136, December 3, 1979. Physical Temperature, degrees C, calibrated glass thermometer, Standard Methods, 15th edition, page 124. Pot i rino Total suspended (non -filterable), mg/l, glass fiber filtration, 103°-05°C gravimetric, Standard Methods, 15th edition, page 94. Volatile suspended (non -filterable), mg/l, glass fiber filtration, 103°-105°C gravimetric, 550°C gravimetric, Standard Methods, 15th edition, page 97. Alkalinity - total as CaCO3, Mg/l, Electrometric titration Standard Methods, 15th edition, page 253. Dissolved Oxygen, mg/1, Winkler (Azide modification) and electrode, Standard Methods, 15th edition, pages 390 and 395. Hydrogen ion, (pH), pH units, electrometric measurement, Standard Methods, 15th edition, page 402. Demand Analyses Biochemical oxygen demand, 5 -day, mg/l, Winkler or electrode method, Standard Methods, 15th edition, page 483. Chemical Oxygen Demand, mg/l, Dichromate reflux, Standard Methods, 15th edition, page 490. BOO, carbonaceous, EPA Method 507. I Section No. 7 Revision No. Date T� Page 2 of 2 Ammonia, Methods, Nitrate, Standard Nitrite, edition, as N, mg/l, 15th edition, as N, mg/1, Methods, 15th as N, mg/1, page 380. Distillation, Nesslerization, Standard page 356. is a cadmium reduction, diazotization, edition, page 370. diazotization, Standard Methods, 15th Ortho-phosphorus, as P, mg/1, Ascorbic Acid, Standard Methods 15th edition, page 420. Total phosphorus, as P, mg/1, per sulfate digestion, ascorbic acid, Standard Methods, 15th edition, page 415. Additional Organic Nitrogen, as N, mg/1, Digestion, Distillation, Nesslerization Standard Methods, 15th edition, page 383. Sludge Volume Index, volumetric, 103°-105°C gravimetric, Standard Methods, 15th edition, page 127. II Section No. 8 Revision No. Date Page 1 of p. SECTION 8. DATA ANALYSIS, VALIDATION, AND REPORTING Analysis and Reporting All field and laboratory data will be so that it can be entered into the STORET System. All data is available to interested parties and can be obtained through CH2M Hill and/or McClelland Consulting Engineers, Inc. Validation All field and laboratory data is recorded on laboratory bench sheets. All equations used to calculate concentrations are given in the referenced methods. All concentration units are those required by STORET. The integrity of reported data is checked at the following placed: All data is reviewed on the bench sheets during the quality assurance checks. The data is reviewed by the lab supervisor before final report. Reporting A schematic of data flow and key individuals working in data handling are displayed on Figure 8.1. P1 I I I t 1 SAMPLING _,___,"_- TEAM - - - - - - Samples Data FIGURE 8.1 SAMPLE AND DATA FLOW Section No. 9 Revision No. Date T- Page 1 of SECTION 9. INTERNAL QUALITY CONTROL CHECKS LABORATORY Standard Curves A new standard curve will be established with each batch of new reagents, using at least seven concentrations. Quality Control of Analytical Runs With each batch of analyses, the following tests will be performed: o One blank on water and reagents o One midpoint standard o One spike to determine recovery o One set of duplicate analyses Results will be compared with previous in -control data and Quality Control objectives as discussed in Section 3. FIELD Control checks will be performed to evaluate the reliability of sample collection and handling. The following procedures will be used to provide a check on some aspect of sampling. 1. Duplicate samples - samples will be duplicated on a random basis to provide a check on precision. 2. Split samples - samples will be periodically split for analysis at different laboratories to provide a check on accuracy. 3. Spiked samples - known amounts of particular constituents will be added to actual samples or blanks for additional check on accuracy. 4. Sample preservation blanks - when used as a part of the sample program, preservatives will be added to blanks in normally used concentrations. This will assist in revealing any effects preservatives may be exerting on results. Any contribution by preservatives will be subtracted from real sample values. Section No. 9 Revision No. Date -T- Page 2 of A minimum of seven sets of each comparative data for duplicates, split samples, spikes and preservative blanks will be collected to define accuracy and precision levels for data validation. Outline of Quality Control Steps Al = first replicate of sample A A2 = second replicate of Sample A B = sample taken simultaneously with A Bsf = field spike into Sample B Bsl = laboratory spike into Sample B Df = field spike into distilled water Dl = laboratory spike into distilled water T = true value for all spikes Steps for Field: A comprehensive quality assurance program should include the following steps for each parameter. a. Take independent simultaneous samples A and B at the same sampling point. Depending on the parameter, this might be side -by -side grab samples or composite samples in parallel. b. Split sample A into equal volume samples Al and A2. c. Split sample B into equal volumes and add spike T to one of them; the latter sample becomes sample Bsf. As with all spikes, the addition of T will be approximately double the anticipated concentration level. d. Add the same spike T to a distilled water sample furnished by the laboratory and designate this sample as Df. The QA samples will be treated in the same way as all routine samples; that is, the volume, type of container, preservation, labeling and transportation will be the same for all. 6 Section No. 9 Revision No.___________ T� Page 3 of 7 Steps for Laboratory: a. Analyze the blank and midpoint standard. If results are unsatisfactory, resolve problems before continuing. b. Analyze sample Df. If the percent recovery of T is unsatisfactory (see QA objectives, Section 3) create a similarly spiked, distilled water sample DI and analyze to test for a systematic error in the laboratory or problem with the spike. c. Analyze samples B and Bsf. If B is below the detection limit, or if B is greater than lOT or less than 0.11, disregard the remainder of this step and proceed to Step d. If the percent recovery of T from Bsf is unsatisfactory, spike an aliquot of sample B the same way in the laboratory so that a similar recovery can be anticipated. Analyze this sample Bsl to test for immediate sample interferences or a bad background result B. If percent recovery from B is satisfactory, then the interference must require a longer delay before analysis, or other special conditions not present in the laboratory, in order to have a noticeable effect upon recovery of the spike. d. Analyze Al and A2. If absolute difference between these results exceeds the critical value, then precision is out of control. e. Calculate the absolute difference between Al and B. If it is unsatisfactory the field sampling procedure did not provide a representative sample. a F Section No. 9 Revision No.___________ Date Page 4 of Chemical Laboratory Calibration Standards and Devices a. All analytical balances in use will be checked with a set of Class S weights each week. The reading of each weight will be recorded on the balance quality assurance check sheet which will be kept on each balance. b. The temperature of all B.O.D. incubators should be checked daily and recorded on the quality assurance check sheet, Figure 9.1. The temperature will be checked by measuring the temperature of the container of water kept in the incubator. The temperature should be measured to the nearest 0.1°C. The temperature must be 20° ± 1.0°C at all times. Corrective action, adjustment or repair must be taken if this temperature range is not met. c. The temperature of all residue drying ovens must be checked daily and recorded on the quality assurance check sheet. The temperature of the non -filterable residue oven must be 103°-105°C, and the temperature of the filterable residue oven must be 180°C ± 2°C. Corrective action, adjustment, or repair must be taken if these temperatures are not correct. d. The results of each pH calibration must be recorded on the quality assurance check sheet. If the electrode response to two buffers shows differences greater than 0.1 pH unit, corrective action must be taken. If recalibration, cleaning the electrodes, or changing the buffers does not solve the problem, the electrodes may have to be replaced. I Section No. 9 Revision No. Date Page 5 of e. The normality of all titrants used in the laboratory must be checked before each use and the results recorded on the quality assurance check sheet. f. The deionized water should be monitored weekly by specific conductance and monthly for pH, NH3-N, NO3 + NO2 - N, cadmium, chromium, copper, selenium, and zinc. The specific conductance check should be performed using a probe with a 0.1 cell constant and the results recorded on • the quality assurance worksheet. The NH3-N and NO3 - NO2 analysis should be run using freshly deionized distilled water as a blank. The metal analyses should be run by concentrating 2 liters of distilled water to 100 ml. These checks should be recorded on the distilled water quality assurance check form, Figure 9.2. FIGURE 9.1 TEMPERATURE CHECK DATE TEMPERATURE INITIAL COMMENTS • Data Sheet for Instrumentation Calibration and Performance Instrument(s): Continental Ion Exchange Resin Deionizer Procedure: As per in -lab procedure manual for Instrumentation Quality Control Still Storage Bottle Deionizer Conductivity (micromhos/cm @ 25° C) Metals (Cu, Pb, Zn) present (mg/1) Color retention time (min.) Comments and Conclusions: Date: Ana Time 'P Section No. 10 Revision No. Date Page 1 of 1 SECTION 10. PERFORMANCE AND SYSTEMS AUDITS The performance of the program will be verified using check samples obtained from EMSL/CIN through EPA, Region VI. These samples will be requested in the first month of each quarter. The analyst will perform the analysis without knowing the expected value. The results will be within the acceptance limits. Any results out of the acceptance limits will be investigated and the problem resolved. Audit samples should be received from EPA, Region VI annually. The results from these analyses will be used to identify any system problems in the program. Section No. 11 • Revision No. Date Page 1 of 1 SECTION 11. PREVENTIVE MAINTENANCE Analytical Balance All analytical balances must be cleaned weekly and immediately after any chemical spills. The balance table must be kept neat and cleaned after any spills. Any spills that might interfere with trace analysis, such as mercury compounds, must be immediately and thoroughly cleaned up. All analytical balance must be cleaned and checked by a balance service annually or whenever a problem is found. pH Meter The pH electrodes should be maintained by following the manufacturer's recommendations for electrolyte solutions and storage procedures. The following spare materials should be maintained on hand: 1. Glass pH electrode or combination electrode 2. Reference electrode 3. Electrolyte solutions 4. pH 4 buffer 5. pH 7 buffer 6. pH 10 buffer Dissolved Oxygen Meters The membrane on the probe should be changed weekly or whenever the response is sluggish or erratic. The following spare materials should be maintained on hand: 1. Membrane modules 4A �.l Section No. 12 Revision No. Date T� Page 1 of 1 SECTION 12. PROCEDURES TO ASSESS DATA PRECISION AND ACCURACY Precision and accuracy limits will be calculated as described in Section 3. The precision and accuracy of the laboratory data will be examined monthly. The precision and accuracy charts used are designed to hold approximately one month's data, and new charts will be started each month. The laboratory bench sheets will be reviewed by the laboratory supervisor in a one month block. The quality control charts will be checked along with the bench sheets. Any changes in the precision and accuracy of the data will be investigated. The quality control charts will also be examined every six months and if changes in the precision or accuracy have occurred, new control limits must be calculated. These changes will most often occur with equipment changes and increasing analyst proficiency. New personnel will be given sufficient training to meet the quality assurance standards before allowed to perform the analyses on samples. Statistical procedures applicable to assessing data precision and accuracy include: Central tendency and dispersion o Arithmetic mean o Range o Standard deviation o Relative standard deviation o Pooled standard deviation o Geometric mean Measures of variability o Accuracy o Bias o Precisions; within laboratory and between laboratories o Significance test o u -test o t -test o F -test o Chi-square test Section No. 13 !>� Y Revision No. Date --'r Page 1 of 1 SECTION 13. CORRECTIVE ACTION Whenever the internal control checks or performance audit indicates an out -of -control situation, corrective action must be taken. An analysis will be considered out -of -control any time the control limits are exceeded. The analyst is responsible for directing out -of -control situations and initiating the corrective action. When an out -of -control situation occurs, the analysis must be stopped until the problem has been identified and resolved. The corrective action must be approved by the laboratory supervisor and documented. All analysis since the last in -control point must be repeated or the data invalidated. Section No. 14 • .' "' Revision No.___________ Date Page 1 of 1 SECTION 14. QUALITY ASSURANCE REPORTS A monthly quality assurance report will be prepared and submitted to the ESCOMLAB Project Quality Control Officer. A copy will be sent to CH2M Hill, the Independent Consultant, and the appropriate QA coordinator for Arkansas Department of Pollution Control and Ecology. This report will include all parameters for quality control such as percent samples duplicated, percent samples piked, samples voided, parameters voided, scheduled samples not collected, exceptions to holding times and narrative of any action taken. Also, it will include the results of any performance audits, system audits and significant QA problems and recommended solutions. The ESCOMLAB Laboratory Supervisor will be responsible for preparing the periodic reports. With the completion of the project, a final QA report will be prepared which summarizes data quality information contained in the periodic reports.